A1 73K22 (96146500) Owner's 431588 Rev. 1 03.31.10

Manual BY

• EspaSol, p. t 8 Pdnted in U.S.A.

Safety Rules .......................................... 2-4 Product Specifications .............................. 4 Assembly / Pre-Operation ........................ 5 Operation ............................................... 6-9 Maintenance Schedule ........................... 10

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Maintenance ...................................... 10-13 Service and Adjustments ................... 13-14 Storage .............................................. 14-15 Troubleshooting ................................. 16-17 Repair Parts....................................... 34-43 Warranty ................................................. 44

I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting. =°=Lookfor this symbol to point out impor• Do not put hands or feet near or under tant safety precautions. It means rotating parts. Keep clear of the disCAUTION!!! BECOME ALERT!![ charge opening at all times. YOUR SAFETY IS INVOLVED. •Onty allow responsible individuals, who are familiar with the instructions, to oper_, WARNING; In order to prevent acate the machine. cidental starting when setting up, trans- Clear the area of objects such as rocks, porting, adjusting or making repairs, toys, wire, bones, sticks, etc., which afways disconnect spark plug wire and could be picked up and thrown by blade. place wire where it cannot come in contact ° Be sure the area is clear of other people with plug. before mowing. Stop machine if anyone enters the area. AWARNING: Engine exhaust, some of its - [30 not operate the mower when bareconstituents, and certain vehicle components foot or wearing open sandals. Always contain or emit chemicals known to the State wear substantial foot wear. of California to cause cancer and birth defects ° Do not pull mower backwards unless or other reproductive harm. absolutely necessary, Always look down and behind before and while moving _,WARNING: Battery posts, terminals and backwards. related accessories contain lead and tead • Never direct discharged material toward compounds, chemicals known to the State anyone, Avoid discharging material of California to cause cancer and birth against a wall or obstruction. Material defects or other reproductive harm. Wash may richochet back toward the operator. hands after handling. Stop the blade when crossing gravel surfaces. • lbCAUTION; Muffler and other engine ° Do not operate the mower without parts become extremely hot during proper guards, plates, grass catcher or operation and remain hot after engine other safety protective devices in place. has stopped. To avoid severe burns on • See manufacturer's instructions for propcontact, stay away from these areas. er operation and installation of accessories. Only use accessories approved by the manufacturer. • Stop the blade(s) when crossing gravel drives, walks, or roads. • Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute. • Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher. ° Mow only in daylight or good artificial light. 2

• Do not operate the machine while under the influence of alcohol or drugs, • Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run. • Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine. • If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble, • Always wear safety goggles or safety glasses with side shields when operating mower. ii. SLOPE OPERATION Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution, If you feel uneasy on a slope, do not mow it. DO: • Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Tall grass can hide obstacles, DO NOT: • Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance. • Do not trim excessively steep slopes. • Do not mow on wet grass. Reduced footing could cause slipping.

IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes and other sources of ignition. • Use only an approved container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never refuel the machine indoors. • Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances, • Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. ° Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete+ Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. ° Never overfill fuel tank. Replace gas cap and tighten securely, V. GENERAL SERVICE ° Never run a machine inside a closed area. • Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. ° Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly, ° Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to Cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ° Never attempt to make wheel height adjustments while the engine is running.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity,Never assume that children will remain where you last saw them. • Keep children out of the trimmingarea and under the watchful care of another responsible adult, • Be alert and turn machine off if children enter the area. • Before and while walking bacl_wards, look behind and down for small children. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

3

° Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them, ° Do not change the engine governor setting or overspeed the engine, • Maintain or replace safety and instruction labels, as necessary.

_,WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. tn the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands.

Serial Number: Date of Purchase: Gasoline Capacity/Type: Oil Capacity:

1.5 Quarts (Unleaded Regular) 20 Ounces

Oil Type (API SG-SL): Spark Plug: Blade Bolt Torque:

SAE 30 (above 32°F); SAE 10W-30 (below 32°F) Champion RC12YC (Gap: .030") 35-40 ft. Ibs.

The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of 3urchase in space provided above.

4

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT; This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassemblad for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assembIe must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All par_s such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.

Operator

MOWING POSITION

control bar

UP

Upper handle

Handle knob

Lower handle

TO ASSEMBLE GRASS CATCHER 1. Put grass catcher frame into grass bag with rigidpart of bag on the bottom. Make sure the frame handle is outside of the bag top. 2. Slip vinyl bindingsover frame. NOTE: If vinylbindings are too stiff, hold them in warm water for a few minutes. If bag gets wetl let it dry before using.

TO REMOVE MOWER FROM CARTON 1. Remove loose parts included with mower. 2. Cut down two end corners of carton and lay end panel down flat. 3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.

_- ' _.-_ _/_.. ., ×

Frame handle

HOW TO SET UP YOUR MOWER TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. 1. Raise handles until lower handle section locks into place in mowing position. 2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. 3. Remove handle padding holding operator presence control bar to upper handle. Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual.

Vinyl bindings

Frame opening

TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher.To convert mower to bagging or discharging,see 'q'O CONVERT MOWER" in the Operation section of this manual,

5

KNOW YOUR LAWN MOWER READ THiS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

CAUTION OR WARNING

ENGINE ON

ENGINE OFF

FAST

SLOW

Drive control

CHOKE

FUEL

OIL

DANGER, KEEP HANDS AND FEET AWAY

Operator presence control bar

Handle knob

Starter handle Gasoline filler cap plug G rass Air filter

Engine oil with dipstick

Muffler cover eel adjuster (on each wheel)

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. i

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MEETS CPSC SAFETY REQUIREMENTS Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. _,WARNING: The blade turns when the engine is running. t /

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t

I

ttttllt

Operator presence control bar - must be held down to the handle to start the engine. Release to stop the engine,

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II

Starter handle - used for starting engine. Drive control bar - used to engage power-propelled forward motion of mower. 6

Theoperation ofanylawn TO ADJUST CUTTING HEIGHT mower canresultinforeign Raise wheels for low cut and lower wheels objects thrown intotheeyes, for high cut, adjust cuttingheight to suit

which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a standard safety glasses or wide vision safety mask worn over spectacles. HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL _CAUTION: Federal regulations require an engine control to be installedon this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control The blade turns when the engine is running, • Your lawn mower is equipped with an operator presence controlbar which requires the operatorto be positioned behind the lawn mower handle to start and operate the lawn mower, TO OPERATE DRIVE SYSTEM • To start forward motion, lift drive control bar up to handle. • To stop forward motion, release drive control bar. IMPORTANT: Always keep drive control fully engaged against handle when in use.

your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheets are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. LEVERBACKWARD Platetab TO LOWERMOWER

LEVERFORWARDTO RAISEMOWER Lever TO ATTACH GRASS CATCHER 1. Lift the rear door of the lawn mower and place the grass catcher frame side hooks ontothe door pivot pins, 2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. _I_CAUTION: Do not run your lawn mower without mulcher plate or plug, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. Rear Grass catcher handie

Operator presence control bar

DRIVE CONTROLENGAGED

DRIVE CONTROLDISENGAGED

Catcher frame hook

TO EMPTY GRASS CATCHER 1, Lift up on grass catcher using the frame handle. 2. Remove grasscatcher with clippings from under lawn mower handle. 3. Empty clippingsfrom bag, NOTE: Do not drag the bag when emp7 tying; it will cause unnecessarywear.

TOCONVERT

MOWER Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging: • Open rear door and remove mulcher plug. Store mulcher plug in a safe place. • You can now install grass catcher or optional ciipping deflector. • To convert to mulching operation, install mulcher plug into rear discharge opening of mower. CAUTION: Do not run your lawn mower without mulcher plug, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

Muicher plug

BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance section of this manual _, CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup. I. Be sure lawnmower is level. 2. Remove oil dipstick from oil fill spout. 3. You receive a container of oil with the unit, Slowly pour the entire container down the oil fill spout into the engine, 8

NOTE: Initial oilfitl requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 20 oz. 4. Insert and tighten dipstick. IMPORTANT: • Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • Change the oilafter every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See 'q'O CHANGE ENGINE OIL" in the Maintenance section of this manual.

filler cap

Engine oil cap

ADD GASOLINE • Fill fuel tank to bottom of tank filler neck, Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline ar an open flame. CAUTION: Alcohol blended fuels (called gasohol or usingethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuet system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE • To stop engine, release operator presence control bar.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See "CLEANING" in the Maintenance section of this manual. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn fs the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight, • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it wil[ be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of out by overlapping previously cut path and mow siow[y.

TO START ENGINE NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal NOTE: Your engine fs equipped with an automatic choke system. No pdming or choking is required before starting. • To start engine, hold operator presence control bar down to the handle and pull starter handle quickly, Do not allow starter rope to snap back. MOWING TIPS CAUTION: Do not use de-thatcher blade attachments on your mower, Such attachments are hazardous, willdamage your mower and could void your warranty. - Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff, This will help engine air flow and extend engine life.

I

MAXI_

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J • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path. ° Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

9

MAINTENANCE

'" BEFORE A FTEREVERY EVERY EVERYBEFORE EACH EACH 10 25 HOURS 100

SCHEDULE

USE

USE

HOURS

ORSEASON

i

Check for Loose Fasteners

I/

C!ean / Inspect Grass Catcher* Check Tires

V'" tl/'

NWi Check Clean

Drive Wheels Lawn Mower

V'

"*" V'

.....

cIe_ andRecharge Ba.ery"

........

v_

..... t_ I,_,2 !1_

Inspect Muffler

.........

V' Plug

!_

E Replace Air Filter Paper Cart+idge Empty |uel system or add Stabilizer * (if SO equipped) ** Electric*Start

V'

V'

i_ Change Engine Oil Clean Air Filter Spark

1i/

V'3 ......

Check Engine Oil level

I/

I/

Lubrication

Replace

1/ '

_ Check / Sharpen / Replace Blade

N

STORAGE

I/

....

M Clean under Drive Cover "*" O Check Drive Belt / Pulleys ***

R

HOURS

i

t - Change mowers

*** Power-Propelled mowers **** Use a scraper to clean under deck

2 3 4 S

t_ .

_ V#

more often if operating under a heavy lead or in high outdoor temperatures,

- Service mare often if operating in dirty or dusty conditions, * Replace blades more often when mowing in sandy soil, - Charge 48 hoers at end of season. - And after each 5 hours of use.

GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive fu, value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. • Folrow the maintenance schedule in this manual. BEFORE EACH USE • Check engine oil level. • Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART").

LUBRICATION CHART Wheel adjuster (on each wheel) ine oil

(_ Rear door hinge

(_ Handle bracket mounting pins _ Spray lubricant See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirtthat will shorten the lifeof the self-lubricating bearings. Ifyou feel they must be lubricated, use onlya dry, powdered 10graphite type lubricantsparingly.

LAWN MOWER 4. Use block of wood between blade and Always observe safety rules when perlawn mower housing and tighten the forming any maintenance. blade bolt, turning clockwise. Recommendedtighteningtorque:35-40ft.lbs. TIRES • Keep tires free of gasoline, oil, or insect IMPORTANT: Blade boit is heat treated. If bolt needs replacing, replace only with control chemicals which can harm rubber. approved bolt shown in the Repair Parts • Avoid stumps, stones, deep ruts, sharp section of this manual. objects and other hazards that may Bladeadapter Key Crankshaft cause tire damage. _"__.. keyway DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely, The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. Lockwasher _ J! If necessary to clean the drive wheels, be sure to clean both front wheels. Blade Hardenec 1. Remove hubcaps, Iocknuts & washers. bolt washer 2. Remove wheels from wheel adjusters. Trailingedge" Crankshaft retainer 3. Remove any trash or grass cuttings TO SHARPEN BLADE from inside the dust cover, pinion and/ NOTE: We do not recommend sharpening or drive wheel gear teeth. the blade - but if you do, be sure the blade 4. Put wheels back in place. is balanced. Care should be taken to keep NOTE: If after cleaning, the drive wheels the blade balanced.An unbalanced blade will do not turn freely, contact a qualified cause eventual damage to mower or engine. service center. • The blade can be sharpened with a file BLADE CARE or on a grinding wheel. Do not attempt For best results, blade must be kept sharp. to sharpen while on the mower. Replace a bent or damaged blade. • To check blade balance, drive a nail into _CAUTION: Useonly a replacement blade a beam or wall. Leave about one inch of approved bythe manufacturerof your mower. the straight nail exposed. Place center hole of blade over the head of the nail. Using a blade not approved by the manufacturer of your mower is hazardous, could If blade is balanced, it should remain in damage yourmowerand void yourwarranty. a horizontal position. If either end of the blade moves downward, sharpen the TO REMOVE BLADE heavy end until the blade is balanced. 1. Disconnect spark plug wire from spark GRASS CATCHER plug and place wire where it cannot • The grass catcher maybe hosed with come in contact with plug. 2. Turn lawn mower on itsside. Make water, but must be dry when used. ° Check your grass catcher often for damsure air filter and carburetor are up. 3. Use a wood block between blade and age or deterioration. Through normal use it will wear. If catcher needs replacmower housing to prevent blade from ing, replace only with approved replaceturning when removing blade bolt. ment catcher shown in the Repair Parts NOTE: Protect your hands with gloves section of this manual. Give the lawn and/or wrap blade with heavy cloth. mower model number when ordering. 4. Remove blade bolt by turning counterclockwise. GEAR CASE 5. Remove blade & attaching hardware • To keep your drive system working (bolt, lock washer & hardened washer). properly,the gear case and area around the ddve should be kept clean and free TO REPLACE BLADE of trash build-up. Clean under the drive 1. Position biade on the blade adapter cover twice a season. aligning the two (2) holes in the blade • The gear case is filled with lubricant to the with the raised lugs on the adapter. proper level at the factory. The only time 2. Be sure the trailing edge of blade (oppothe lubricant needs attention is if service site sharp edge) is up toward the engine. has been performed on the gear case. 3. Install the blade bolt with the look • If lubricant is required, use only Texaco washer and hardened washer into Starplex Premium 1 Grease, Part No. blade adapter and crankshaft. 11 750369. Do not substitute,

ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SJ-SL. Select the oil's SAEviscosity grade according to your expected operating temperature. SAE VISCOSITY

GRADES

"" .H-_. TEMPERATURE

_

_0 _ 40 RANGE

EXPECTED

_ BEFORE

_,0 i 1o0 NEXT OIL CHANGE

Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year, Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty. 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Remove engine oil cap; lay aside on a clean surface. 3. Tip lawn mower on its side as shown and drain oil into a suitable container, Rock lawn mower back and forth to remove any oil trapped inside of engine.

7, Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup. 8. Always be sure to retighten oil dipstick before starting engine. 9. Reconnect spark plug wire to plug. AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every I00 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. TO CLEAN AIR FILTER 1. Remove cover, 2. Carefully remove cartridge, 3. Clean by gently tapping on a fiat sur_ face. If very dirty, replace cartridge. CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge, Do not oil cartridge. Do not use pressurized air to clean or dry cartddge. 4, Install cartridge, then replace cover,

Cartridgex_ \

Slot

Back plate

IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline,

4. Wipe off any spilled oil from lawn mower or side of engine. 5. Slowly pour oil down the oil fill spout, stopping every few ounces to check the oil level with the dipstick. 6. Stop adding oil when you reach the FULL mark on the dipstick. Wait a minute to allow oil to settle.

12

Fuel Filter

_CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetorare covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape undersideof cover with putty knifeor similar tool to remove any build-up of trash or grass on underside of drive cover.

\

MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS" section of this manual. CLEANING IMPORTANT: For best performance, keep mower housing free of built-grass and trash. Clean the underside of your mower after each use.

PUSH DOWN...

A WARNING: To avoid serious injury, before performing any service and adjustments: 1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

Drive cover

LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.

Pulle_

TO REPLACE DRIVE BELT 5. Place new drive belt on blade adapter. 6. Route the other end of the new drive belt through hole in housing. 7. Reinstall blade and blade adapter. 8. Return mower to upright position. 9. Push down on arm, install new belt on gearcase pulley. Release arm slowly. NOTE; Always use factory approved belt to assure proper fit and long life. 10. Reinstall drive cover. Blade adapter Key _ Crankshaft _ keyway

REAR DEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced.

Lockwasher TO REMOVE DRIVE BELT 1. Remove drive cover. 2. Remove belt from gearcase pulley by pushingdown on arm and rollingbelt off pulley. 3. Turn lawn mower on its side with air filter and carburetor down. 4. Remove blade and blade adapter,

bolt 13

Hardened washer Trailin edge

retainer

TO ADJUST HANDLE The handle can be mounted in a high or low position. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle. 1. Remove upper handle and wire tie(s) securing cable(s) to lower handle. 2. Remove hairpin cotters from lower handle bracket mounting pin. 3. Squeeze lower handle in to remove it from mounting pins. 4. Turn lower handle over to raise or lower handle. 5. Squeeze lower handle in and position holes onto mounting pins on handle bracket. 6. Reassemble upper handle and all parts removed from lower handle.

Lower

ROTATE

ENGINE

ENGINE SPEED Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that engine is runningtoo fast or too slow, take your mower to a qualified service center for repair and adjustment, Hair CARBURETOR Your carburetor is not adjustable, If your engine does not operate properly due to suspected carburetor problems,take your lawn mower to a qualifiedservice center Mowing r_._ Mowing _-_ for repair and!or adjustment. position _ position / / IMPORTANT: Never tamper with the t ; // engine governor, which is factory set for properengine speed, Overspeeding I K 1 / the engine above the factory high speed setting can be dangerous, If you think the engine-governed high speed needs ootte, trbra°ket 1! adjusting, contact a qualified service center,which has properequipment and Mounting_ p_n to make any necessary adjustLOWPOSITION HIGH POSITION experience ments. SQUEEZE TO ADJUST

immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire lawn mower (See "CLEANING" in the Maintenance section of this manual).

2. Lubricateas shown in the Maintenance section of this manual. 3. Be sure that all nuts, botts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 4. Touch up all rusted or chipped paint surfaces; sand lightly before painting,

I4

HANDLE You can fold your mower handle for storage. 1. Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. 2. Loosen upper handle mounting bolts enough to aflow upper handle to be folded back. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. • When setting up your handle from the storage position, the lower handle will automatically lock into mowing position. SQUEEZE TO FOLD

I

Operator

control bar

FOLD FORWARD FOR STORAGE

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuelgum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual),

I

MOWING

POSITION

Upper handle

Handle knob

Lower handle

CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder. 3. Pull starter handle slowly a few times to distribute oil. 4. Replace with new spark ptug. OTHER • Do not store gasoline from one season to another. ° Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ° tf possible, store your unit indoors and cover it to protect it from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensationto form and will cause your unit to rust. IMPORTANT: Never cover mower while engine and exhaust areas are still warm. • I,CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor,fuel filter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or usingethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage, 15

TROUBLESHOOTING - See appropriate section in manual unless directed to a qualified PROBLEM Does not start

service

center. CAUSE

CORRECTION

1. Dirty air filter. 2. Out of fuel. 3. Stale fuel. 4.

Water in fuel.

5. Spark plug wire is disconnected. 6. Bad spark plug. 7. Loose blade or broken blade adapter. 8. Control bar in released position. 9. Control bar defective. 10. Fuel valve lever (if so equipped) in OFF position. 11. Weak battery (if equipped). 12, Disconnected battery connector (if equipped). 13. Blown fuse (if equipped). Loss of power

1. Rear of lawn mower housing or cutting blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves, and trash under mower. 5. Too much oil in engine. 6. Walking speed too fast,

16

I. Clean/replace air filter. 2, Fill fuel tank, 3. Empty fuel tank and refill tank with fresh, clean gasoline. 4. Empty fuel tank and refill tank with fresh, clean gasoline. 5. Connect wire to plug. 6. Replace spark plug. 7. Tighten blade bolt or replace blade adapter. 8. Depress control bar to handle. 9. Replace control bar. 10.Turn fuel valve lever to the ON position. 11. Charge battery. 12. Connect battery' to engine. 13. Replace fuse. 1. Raise cutting height, 2. Raise cutting height. 3. Clean/replace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed.

TROUBLESHOOTING - See appropriate section in manual unless directed to a qualified service center. PROBLEM Poor cut uneven

CORRECTION

CAUSE 1. Worn, bent or loose blade, 2, Wheel heights uneven. 3, Buildup of grass, teaves and trash under mower,

Excessive vibration

1. Worn, bent or loose blade. 2. Bent engine crankshaft.

Starter rope hard to pull

1. Engine flywheel brake is on when control bar is released, 2.

Bent engine crankshaft.

3. Blade adapter broken. 4. Blade dragging in grass.

1. Replace blade. Tighten blade bolt. 2. Set all wheels at same height. 3. Clean underside of mower housing. 1. Replace blade. Tighten blade bolt. 2. Contact a qualifiedservice center. t. Depress control bar to upper handle before pulling starter rope. 2. Contact a qualified service center. 3. Replace blade adapter. 4. Move lawn mower to cut grass or to hard surface,

Grass catcher not filling (If so equipped)

1. Cutting height too low. 2. Lift on blade worn off, 3. Catcher not venting air.

1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher.

Hard to push

1. Grass is too high or wheel height is too tow. 2. Rear of lawn mower housing or cutting blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you.

I. Raise cutting height.

Loss of drive or slowing of drive speed

t. 2, 3. 4.

2. Raise rear of lawn mower housing one (1) setting higher, 3. Empty grass catcher, 4. Adjust handle height to suit.

Bett wear. 1. Check/replace drive beIt. 2. Check/reinstall drive belt. Belt off of putley. Drive cable worn or broken, 3. Replace drive cable. "Loose" drive control system. 4. Adjust drive control.

17

Reglas de Seguridad ................................ 18-20 Especificaciones deI Producto ....................... 20 Montaje / Pre-Operaci6n ............................... 21 OperaciSn ................................................. 22-25 Programa de Mantenimiento ......................... 26

IMPORTANTE: Esta maquina cortadaora es capaz de amputar las manos y los manos y {os pies y de lanzar objetos. Si no se observan las instrucciones de seguridad siguientes se pueden producir lesiones graves o la muerte. _Busque este simbolo que sefiala las precauciones de segurida.d de importancia. Quiere decir- iiiATENCION!!! iiiESTE ALERTO!!! SU SEGURIDAD ESTA COMPROMETIDA. _ADVERTENOIA: Siempre desconecte el alambre de la buj{a y p6ngalo donde no pueda entrar en contacto con ta bujfa, para evitar el arranque pot accidente, durante la preparacf6n, el transporte, el ajuste o cuando se hacen reparaciones. _:_ADVERTENOIA: Los bomes, terminales y accesorios relativos de la bater{a contienen plorno o compuestos de plomo, productos qufmicos conocidos en el Estado de California como causa de cancer y defectos al nacimiento u otros dafios reproductivos. Lavar las manos spu_s de manipularlos. PREOAMCION: El tubo de escape det motor, algunos de sus constituyentes y algunos componentes deI vehicu[o contienen o desprenden productos qu{micos conocidos en el Estado de California como causa de c_ncer y defectos al nacimiento u otros dafios reproductivos. _It,PRECAUCt6N: El silenciador y otras piezas del motor Ilegan a sre extremadamente calientes durante la operaci6n y siguen siendo calf entes despues de que el motor haya parado. Para evitar quemaduras severas, permanezca Iejos de estas _xeas.

Mantenimiento .......................................... 26-29 Servicio y Adjustes ................................... 29-30 Almacenamiento ....................................... 31-32 Identificaci6n de problemas ...................... 32-33 Partes de repuesto .................................. 34-43 Garantfa ......................................................... 44

I. OPERACION o Antes de empezar, debe familiarizarse completamente con los controles y el uso correcto de la maquina, Para esto, debe leer y comprender todas las instrucciones que aparecen en la maquina yen los manuales de operaci6n. • No ponga las manos o los pies cerca o debajo de las partes rotatorias. Mant_ngase siempre Iejos de la abertura de la descarga. • Permita que solamente las personas responsab]es que est6n familiadzadas con las instrucciones operen ta m&quina. ° Despeje el area de objetos tales como piedras, juguetes, alambres, huesos, palos, etc. que pueden ser recogidos y lanzados por tas cuchillas. • Aseg_rese que et &rea no se hallen personas, antes de segar. Pare Ia m&quina si alguien entra en el __rea. • No opere Ia maquina sin zapatos o con sandallas abiertas. P6ngase siempre zapatos s61idos. • No tire de la segadora hacia atr_.s a menos que sea absolutamente necesario. Mire siempre hacia abajo y hacia detr&s antes y mientras que se mueve hacia atr&s. - Nunca didgir el material descargado hacia las personas. Evitar descargar material contra paredes o barreras. El material puede retomar at operador. Para la cuchilla cuando se pasa por superficies de grava. • No opere fa segadora sin los respectivos resguardos, las ptacas, el recogedor de c6sped u otros aditamentos dise ados para su protecci6n y seguridad. • Refierase alas instrucciones del fabdcante para el funcionamiento e instalaci6n de accesorios. Use _nicamente accesorios aprobados pot el fabricante. ° Detenga Ia cuchit[a o las cuchillas cuando cruce pot calzadas, calles o caminos de grava. • Parar el motor cada vez que se abandona e] aparato, antes de limpiar ta segadora o de remover residuos del tubo. • Apagar el motor y esperar hasta que las cuchlllas est6n completamente paradas antes de remover el receptor de hierba. o Segar solamente con luz del dfa o con una buena luz artificial, No opere la mAquina bajo la influencia del alcohol o de Ias drogas.

18

° Nunca opere la maquina cuando la hierba est_ mojada. Aseg_rese siempre de tener buena tracciSn en sus pies; mantenga el mango firmemente y camine; nunca corra. • Desconectar el mecanismo de propulsi6n aut6noma o el embrague de transmisi6n en Ins segadoras que Io tienen antes de poner en marcha el motor. • Si el equipo empezara a vibrar de una manera anormal, pare el motor y revise de inmediato para avedguar la causa. Generaimente la vibraci6n suele indicar que existe alguna aver_a. • Siempre use gafas de seguridad o anteojos con protecciSn lateral cuando opere la segadora. II. OPERACION SOBRE LAS CUESTAS Los accidentes ocurren con m_s frecuencia en Ins cuestas. Estos accidentes ocurren debido a resbaladas o cafdas, las cuales pueden resultar en graves lesiones. Operar ta recortadora en cuestas requiere mayor concentraci6n. Si se siente inseguro en una cuesta, no Ia recorte, HACER: ° Puede recortar a trav_,sde la superficie de Ia cuesta, nunca hacia arrfba y hacia abajo. Proceda con extrema precauci6n cuando cambie de direccidn en {as cuestas. ° Renueva todos los objetos extrafios, tales como guijarros, ramas, etc. ° Debe prestar atenci6n a hoyos, baches o protuberancias. Recuerde que ]a hierba alla puede esccnder obst_.culos. NO HACER: • No recorte cerca de pendientes, zanjas o terraplenes. El operador puede perder la tracci6n en los pies o el equilibrio. • No recorte cuestas demasiado inclinadas. ° No recorte en hierba mojada. La reducci6n en la tracci6n de la pisada puede causar resbalones. Ill. NI_IOS Se pueden producir aocidentes trY.gleessi el operador no presta atenci6n a Ia presencia de los niSos. A menudo, los nifios se sienten atraidos pot la m&quina y per la actividad de la siega. Nunca suponga que los nifios van a permanecer en el mismo lugar donde los rio por I_ttima vez. • Mantenga a los nifios alejados del &rea de la siega y bajo el cuidado estricto de otra persona adulta responsable. ° Est6 alerta y apague ]a mdquina si hay nifios que entran al drea. • Antes y cuando este retrocediendo, mire hacia atr&s y hacia abajo para verificar si hay nifios pequeSos. ° Nunca permita que los nifios operen la mdquina. • Tenga un coidado extra cuando se acerque a esquinas donde no hay visibilidad, a los arbustos, &rboles u otros objetos que pueden interferir con su Ifnea de visidn.

IV, MANEJO SEGURO DE GASOLINA Usar mucha atenci6n cuando se maneja gasolina. La gasolina es extremamente inflamable y los vapores son explosivos. • Apagar todos los cigarrillos, cigarros, pipas y otras fuentes de ignici6n. ° Usar solo un contenedor apropiado. ° Nunca quitar el tap6n de la gasolina o afiadir carburante con el motor en maroha. Esperar que el motor se enfrfe antes de repostar la gasolina. ° Nunca repostar la m,_quina al interior de un local. ° Nunca guardar la mz_quinao el contenedor de gaso]ina donde hay una llama abierta, chispa o Iuz piloto como una caldera u otros dispositivos. • Nunca llenar oontenedores en un vehfculo, en un cami6n o caravana con un forro de pldstico. Colocar siempre los contenedores en el suelo [ejos de su vehfculo antes de Ilenar. ° Quitar equipos que funoionan con gasolina del cami6n o caravana y repostar en el sue!o. Si esto no es posible, repostar dicho equipo con un contenedor port_.til, m_s bien que con una tobera de gasolina. • Mantener la tobera en contacto con el bordo del dep6sito de carburante o de Ia apertura del contenedor siempre hasta terminar el abastecimiento. No usar un dispositivo de cierre-apertura de fa tobera. • Si el carburante cae en la ropa que se lleva, cambi_rsela inmediatamente. • Nunca Ilenar en exceso el dep6sito de carburante. Colocar el tap6n de la gasolina y apretar de mode seguro. V, SERVICIO • Nunca haga funcionar una mdquina dentro de un _rea cerrada. • Nunca haga ajustes o reparaciones mientras el motor est6 en marcha. Desconecte el cable de la bujfa, y mant_ngalo a cierta distancia de _sta para prevenir un arranque accidental. • Mantenga Ins tueroas y Ios pernos, especialmente los pemos def acoesorio de la cuchilla, apretados y mantenga el equipo en buenas oondiciones. • Nunca manipule de forma indebida los dispositivos de seguridad. Controle regularmente su funcionamiento correcto. * Mantenga la m_.quina fibre de hierba, hojas u otras acumulaciones de desperdicio. Limpie los derrames de aceite o combustible. Permita que la m_quina se enfrfe antes de a]macenarla. ° Pare e inspeccione e] equipo si le pega aun objeto, Rep_relo, si es necesario, antes de hacerlo arrancar. • En ning_n caso hay que regular la altura de las ruedas mientras el motor esta en marcha.

19

Loscomponentes delreceptor delahierba • Lascuchillas dela segadora est_n afiladas vansujetos adesgaste, daSes ydetedoro, y pueden cortar. Cubrir las hojas o Ilevar quapueden exporter laspartes enmovguantes, y utilizar precauciones espeeiales imiento opermitir que objetos sean dispara- cuando se efectea mantenimiento sobre [as dos.Controlar frecuentemente ycuando sea mismas. necesario sustituir conpartes aconsejadas• No cambie el ajuste del regu[ador deI motor ni exceda su velocidad. perelfabricante. = Mantener o sustituir las etiquetas de seguddad e instruceiones, cuando sea necesario. _i_ILADVERTENClA: Este segadora viene equipado con un motor de combusti6n intema y no se debe usar sobre, o cerca, de un terreno no desarrollado cubierto de bosques, de arbustos o de c_sped, o menos qua e[ sistema de escape del motor venga equipado con un arnortiguador de chispas que curnpla con las leyes locales o estatales (si existen). S[ se usa un amortiguador de chispas, el operador debe rnantenerlo en condiciones de trabajo eficientes. En el estado de California, !a ley exige Io anterior (SecciSn 4442 del "California Public Resources Code"). Otros estados pueden contar con otras leyes parecidas. Las leyes federales se aplican en Ia fierras federales.

NQmero de Serie: Fecha de Compra: Capacidad

y Tipo de Gasolina:

Tipo de Aceite Capacidad

de Aceite:

Buj_a (Abertura: Torsi6n

(API SG-SL):

,030")

det Perno de la Cuchilla:

1.5 Cuartos

(Regular

sin Plomo)

SAE 30 (Sobre 32°F); SAE t0W-30

(Debajo

32°F)

20 Onzas Champion 35-40

RC12YC

ft. Ibs.

El m_rnero del nodelo y el de serie se encuentran en la ca[comania adjunta a la parte trasera de Ia caja de ia segadora. Debe registrar tanto el nemero de serie come la fecha de compra y mantenga!os en un lugar seguro para refencia en el future.

2O

Lea estas instrucciones y este manual completamente antes de tratar de montar u operar su segadora nueva. IMPORTANT]E, Este cortac_sped viene SIN ACEITE O GASOLINA en el motor. Su segadora nueva ha side montada en la f_brica con la excepci6n de aquellas partes que se dejaron sin montar per razones de envfo. Todas las partes come las tuercas, las arande]as, los pemos, etc., que son necesadas para compfetar el montaje hart side colocadas en la bolsa de partes. Para asegurarse que su segadora funcione en forma segura y adecuada, todas las partes y los artfculos de ferreteria que se monten tienen que set apretados seguramente. Use las herramientas correctas, come sea necesario, para asegurar que se apdeten adecuadamente. PARA REMOVER LA SEGADORA DE LA CAJA DE CARTON t. Remueva las partes sue]tas que ee incluyen con la segadora. 2. Cortelasdosesquinasdelosextremosdelacaja de cart6n y tienda el panel del extreme plane. 3. Remueva todo el material de empaque, excepto la curia entre el mango superior y _1 inferior, y la cuSa que sujeta la barra de los control que exige Ia presencia del operador junto con el mango superior. 4. Haga rodar la segadora hacia afuera de la caja de cart6n y revisela cuidadosamente para verificar si todavta quedan partes sueltas ad[cionales. COMe PREPARAR SU SEGADORA PARA DESDOBLAR EL MANGO IMPORTANTE: Despliegue et mango con mucho cuidado para no pellizcar o dafiar los cables de control. 1. Levante los mangos hasta que la secci6n del mango inferior se asegure en su lugar, en la posici6n para segar. 2. Remuevala curia protectora,levantela secci6n del mango superior hasta su lugar en el mango inferior, y apriete ambas manillas del mango, 3. Remueva la cuSa dal mango que sujeta la barra de los control que exige la presencia del operador junto con el mango superior. El mango de [a segadora puede ajustarse segQn le acomode para segar. Refi_rase a "AJUSTE DEL MANGO" en la secci6n de Servicio y Ajustes de este manual. Barra de que sxige la preseneia del operador

POSICI(_N PARA

LEVANTAR Mango super_r

Mani!la del mango

Mango inferior

21

PARA MONTAR EL RECOGEDOR DE ClaSPED 1. Ponga el bastidor del recogedor de cdsped en la bolsa de] c_sped con Ia parte rfgida de la bolsa en la parte inferior. Asegtlrese que el mango dei bastidor est6 en el exterior de la parte superior de la bolsa. 2. Deslice los sujetadores de vini[osobre el bastidor. AVtSO" Si los sujetadores de vinilo est_n muy duros, m_talos en agua caliente per atgunos minutes. Si se moja la bolsa, d_jela que se seque antes de usaria, __

Mango del bastider del "ecogedor

de vinilo

del bastidor

PARA INSTALAR LOS ACCESORIOS Su segadora fue enviada lista para usarse come una acolchadora de capa vegetal. Para convertirla de mode que pueda ensacar o descargar, refidrase a "PARA CONVERTIR LA SEGADORA" en la secci6n de Operaci6n de este manual.

FAMILIARICESE CON SU SEGADORA LEA ESTE MANUAL DEL DUENO Y LAS REGLAS DE SEGUR]DAD ANTES DE OPARAR SU SEGADORA. Compare las ilustraciones con su segadora para familiarizarse con la ubicaciSnde los diversos controles y ajustes, Guarde este manual para referencia en el futuro. i

uu

iii

Estos sfmbolos pueden apareser sobre su segadora o en la literatura proporcionada con el producto. Aprenda y comprenda sus significados,

ATTENOION 0 AOVE'FtTENGIA

MOTOR ENCENDIOO

MOTOR APAGADO i

R,_PIDO

LENTO

i

ESTRANGU LACl6N

COMBUSTIBLE

ACEITE

PELIGRO, GUARDE MANOS Y LOS PiES

LAS LEJOS

lull

Barra de control de la impulsiSn

uiiunl

Barra de control que exige {a presencia del operador

Manitla det mango

Cord6n Tapa del deposito de Ia gasolina Bujl'a Filtro de aire

Recogedor de c&,

Tapa de aciete del motor con varilla indicadora de nivel

Silenciador

_de la impulsiSn Ajustador de la rueda (en cada rueda)

Cajl

IMPORTANTE:

Este cortac6sped viene StN ACEITE O GASOLtNA en motor. ................ ............. CUMPLE CON LOS REQUISITOS DE SEGURIDAD DE LA CPSC Las segadoras a motor, que se conducen desde Ia parte de atr_.s, rotatorias, cumplen con los est_ndares de segurid..ad del American National Standards Institute y de Ia U.S. Consumer Product Safety Commission. _dkPRECAUCI6N: La cuchilla gira cuando el motor est_ funcionando. ,ll

u l

Barra de control que exige la presencla del operador - tiene que sujetarse abajo, junto con el mango, para hacer arrancar el motor. Su_ltela para parar el motor,

Cordbn arrancador - se usa para hacer arrancar el motor. Barra de control de la impulsion - se usa para enganchar la segadora para movimiento hacia adelante impu}sada a motor, 22

PARA AJUSTAR LA ALTLIRA DE CORTE Laoperaci6n decualquier Levante las ruedas pare el corte bajo y baje las segadora puede hacer que satten objetos extrafios dentro de ruedas pare el corte alto., ajuste la altura de susojos, 1oquepuede producir torte pare que se acomode a sus requisitos. La posici6ndel medio es la mejor pare ta mayorfa dafios graves en6stos. Siemprede los c_spedes. useanteojos deseguridad o protecci6n pare • Pare eambiar ta altura de corte, empuje la los ojos mientras opere su segadora o cuando haga ajustes o reparaciones. Recomendamos gafas o una mascara de seguridad de visi6n amplia de seguridad usada sobre las gafas.

palanca del ajustador hacia la pJeda. Mueva la rueda hacia arriba o hacia abajo de mode que se acomode a sus requisitos, Aseg_rese que todas Ias ruedas queden igualmente ajustadas. AVISO: El ajustadoresta correctamente eolocado cuando las orejas de laplaca est,_n insertadas en el agujero del mango. Tambi_n, tos ajustes de 9 posiciones (si equipado) permiten que el mango pueda set movido entre Ias orejas de la place.

COMO USAR SU SEGADORA VELOC1DAD DEL MOTOR La velocidad del motor se estableci6 en la fdbrica pare un rendimiento 6primo. La velocidad no se puede ajustar. CONTROL DE ZONA DEL MOTOR PRECAUCION: Las regulaciones federales exigen que se instale un control pare et motor en esta segadora para reducir a un mfnimo el riesgo de lesionarse debido aI contacto con Ia cuchilla. Por ning_n motivo trate de eliminar Ia funci6n del control del operador. La cuchilla gira cuando el motor est& funcionando. • Su segadora viene equipada con una barra de controles que exigen la presencia del operador, 1oque requiere que el operador este detr&s del mango de la segadora para hacerla arranear y operarla.

PALANOAHAOIAATRAS Mango PARABAJAREL CORTACI_SPED _%..dd_

PALANCA_ "__ place HAClA ADELANTEPARALEVANTAREL CORTACI_SPED

PARA MONTAR Y ADJUNTAR EL RECOGIEDOR DE CESPED 1. Levante ta puerta trasera del cortac_sped y colocar los ganchos deI armazon de Ia recolectora de hferba en los pasadores deI quicio de ]a puerta. 2. El recogedor de cesped queda asegurado en Ia caja de la segadora cuando se baja ta puerta trasera pare descansar en el basti_idor del reeogedor de c_sped. PRECAUCION: No haga funcionar su segadora sin el planco o tap6n de la acolchadera, el desviador de recortes o sin el recogedor de c_sped, aprobados, en su lugar. Nunca trate de operar ta segadora cuando se ha removido la puerta trasera o cuando est_ un poco abierta.

PARA EL IMPULSI6N • Para comenzar Ia marcha hacia adelante, levantar Ia barra de mando haste el mango. • Pare parar el movimiento hacia adelante, alivie la barra de control de la impulsi6n. IMPORTANTE: Durante la utllizaci6n, guarde siempre la barra de control de la impulsionen contra del mango.

Pasador deI c uincio

CONTROL DE LA IMPULSI6N ENGRANCHAR

CONTROL DE; LA IMPULSI6N DESENGANCHADO

23

F'uerta

Mango deI bastidor deI recogedor de

PARA VACIAR EL RECOGEDOR DE CIESPED 1, Levante el recogedor de c_sped usando el mango dei bastidor. 2. Rernueva el recogedor de c_sped, con los recortes, de debajo del mango de ]a segadora. 3. Vacfe los recortes de Ia bolsa. AVISO: No arrastre la bolsa cuando la vacfe; se producir_ un desgaste innecesario.

",_'&. _ - --.-_...__

_J.-__)

recogedor

de c6sped

PARA CONVERTIR LA SEGADORA Su segadora fue enviada lista para usarse como acolchadora de capa vegetal. Para convertir Ia a una operaci6n de ensacado: • Abra la puerta trasera y remueva la tapOn acolchadora. Gu_.rdela en un lugar seguro. ° Ahora puede instalar el recogedor oet desviador de recortes opcionaL • Para volver a Ia operaci6n de acolchamiento o descarga, el tapbn acolchador en la aber_tpUra de descarga de Ia segadora. RECAUCION: No haga funcionar su segadora sin el tap6n de Ia acolchadera, el desviador de recortes o sin el recogedor de c6sped, aprobados, en su lugar. Nunca trate de operar ta segadora cuando se ha removido la puerta trasera o cuando est_ un poco abiarta.

relJenador de gasolina

Tapa deI deposito de aceite

Cebador

AGREGUE GASOMNA • Uene el estanque de combustible hasta la parte inferior de! cuelJode re!lenodel estanque de gasolina. No Io llene demasiado. Use gasolina regular, sin plomo, nueva y limpia con el minimo de 87 octanos, No mezc[e el aceite con la gasolina. Para asegurar que la gasolina utilizada sea fresca compre estanques los cuales puedan ser utilizados _durante los pdmeros 30 dfas. PRECAUCION: Limpie el aceite o el combustible derramado, No almacene, derrame o use gaso[ina cerca de una llama expuesta. _LPREGAUOI(3N: Los combustibles mezclados con alcohot (conocidos como gasohol, o el uso de etanoI o metanoI) pueden atraer la hurnedad, _aque conduce a la separaci6n y formaci6n de dcidos durante el almacenamiento. La gasolina acfdica puede daSar el sistema del combustible de un motor durante el almacenamiento. Para evitar los problemas con et motor, se debe vaciar el

Tap6nde

ANTES DE HACER ARRANCAR EL MOTOR AGREGUE ACEITE Su segadora fue enviada sin aceite en e] motor. Para el tipo y el grado det aceite a utilizar, vea el "MOTOR" en la secci6n del Mantenimiento de este manual.

_I, PRECAUCI(SN: NO sobrellene el motor con aceite, o fumar_, pesa demante del silenciador cuando Io valla a arrancar. I. AsegL_reseque la segadora est6 nivelada. 2. Remueva Ia varila medidora de aceite deI tubo de desarga de aceite. 3. Usted recibe un envase de aceite con ]a unidad. Vier_a lentamente el envase entero de aceite en el tubo de relteno del motor. AVtSO: El terraplen inicial del aceite requiere solamente 18 onzas debido al aceite residual en el motor de la prueba de calidad de 100% del fabricante. AI cambiar el aceite puede necesitar 20 onzas. 4. Inserte y apriete la vadI]a medidora de aceite. IMPORTANTE: ° Revise el nivel del aceite antes de cada uso. Agregue aceite si es necesario. Llene hasta la I[nea de Ileno en la varilla medidora de nivel. - Cambie el aceite despu6s de 25 horas de operacibn o una vez pot ternporada. Puede necesitar cambiar el aceite mAs a menudo cuando Ias condiciones son potvorosas o sucias, Vea "PARA CAMBIAR ELACEITE DEL MOTOR" en la seccion de Mantenimiento de este manual.

24

sistema delcombustible antes deguardarlo porunperiodo de30dfasom_s. Vacfe el estanque delcombustible, haga arrancar el motor yh&galo funcionar hasta quelasIfneas delcombustible yelcarburador queden vacios.

CONSEJOS PARA SEGAR Y ACOLCHAR IMPORTANTE: Para obtener el mejor rendimiento mantenga la caja de la segadora sin acumulacion de cesped y basura. Vea "LIMPIEZA" en la seccion de Mantenimento de este manual. • La cuchilla acolchadora especial va a volver a cortar los recortesde cdsped muchas veces, y los reduce en tamaSo, de modo que si se caen en el c_sped se van a dispesar entre 6ste y no se van a notar. Tambi_n, et c6sped acolchado se va a deshacer rdpidamente entregando substancias nutritivaspara el c_sped. Siempre acolche con la velocidad del motor (cuchilla) rnas alta, pues as{ se obtendrd ta mejor acci6n de reoorte de las cuchillas. • Evite cortar el c6sped cuando estd mojado. El c6sped mojado tiende a formar montones e interfiere con la acci6n de acolchado. La mejor hora para segar el cdsped es temprano en ta tarde. A esa hora este se ha secado y el &rea reci_n coffada no quedar& expuesta al sol directo. • Para obtener los mejores resultados, ajuste la altura dei corte de la segadora de modo que _sta corte solamente el tercio superior de las hojas de cesped. En et ca,sode que el c6sped haya crecido demasiado, puede ser necesario el elevar la altura dei corte para reducir el esfuerzo necesario para empujar la segadora y para evitar sobrecargar el motor, dejando montones de recortes de cdsped> Para un c6sped muy pesado, reduzca el ancho del corte pasando por enoima del lugar anteriormente cortado y siegue lentamente.

La pr6xima temporada use combustible nuevo. Vea las lnstrucciones Para El Atmacenamiento para m,_s informaci6n. Nunca use productos de limpieza para el motor o para el carburador en el estanque deI combustible pues se pueden producir daSos permanentes. PARA PARAR EL MOTOR • Para parar el motor, suelte Ia barra de controles que exigen la presencia del operador. PARA HACER ARRANCAR EL MOTOR AVISO: Debido a Ias capas protectoras det motor, una cantidad pequeSa de humo puede estar presente durante el uso inicial del producto y se debe considerar normal. AVISO: Su motor viene equipado con un sistema de estrangulaciSn autom&tico. No requiere ser cebado o obturado antes de arrancar. - Para hacer arrancar un motor, sujete la barra de controles que exigen la presencia del operador abajo en el mango y tire el mango del arrancador r_pidamente. No permita que el cord6n arrancador se devuelva abruptamente. ONSEJOS PARA SEGAR RECAUCION: No utilizar dispositivos antipaja de la hojaen la segadora ya que estos accesorios son peligrosos,pueden dafiar su segadora y anular su garantfa. * Bajo ciertas condiciones,tal como c6sped muy alto, puede ser necesado el e]evar la altura del corte para reducir el esfuerzo neoesario para empujar Ia segadora y para evitar sobrecargar el motor, dejando montones de recortes de c_sped. Puede qua sea necesario reducir la velocidad del recorrido y/o haga funcionar la segadora sobre el _,rea por segunda vez. , Para un corle muy pesado, reduzca el ancho del corte pasando parcialmente por encima del lugar anteriormente cortado y siegue lentamente. o Para un mejor ensacado del c_sped y para la mayorfa de las condicionesde corte, la velocidad deI motor debe ajustarse a la posici6n de RAPIDOo o Los poros en los recogedores de o6sped de tela pueden Ilenarse con mugre y polvo con el uso y los recogedores recaudar_n menos cesped. Para evitar dste, rocie el recogedor con la manguera de agua regularmente y d_jelo secarse antes de usarlo, o Mantenga la parte superior del motor, alrededor del arrancador, despejada y sin recortes de c_sped y paja. Esto ayudar_ el flujo del aire deI motor y extender,_ su duraci6n.

itttll\l _

• Ciertos tipos de c_sped y sus condiciones pueden exigir que un _.rea tenga que set acolchada por segunda vez para esconder completamente los recortes. Cuando se haga el segundo corte, siegue atravesado (en forma perpendicular)a la pasada del primer corte. ° Cambie su patr6n de torte de semana a semana. Siegue de norte a sur una semana y luego oambie de este a oeste la pr6xima semana. Esto evitard que el c6sped se enrede y cambie de direcci6n.

25

_j,,,

PROGRAMA DE MANTENIMIENTO

ANTES" DESPUES CADA CADA I CADA ANTES DEt DECADA DE CADA 10 25 HORASO 100 ALMACEUSO USO HORAS TEMPORADAHORAS NAMIENTO

lll l Revi_ar

E

v'

Sue_os

V '''_

Cont rolar los N s um_,ttcos

G Conl_lat A Limp[at D

_i hay Su_stad_res

las Fiuedas la Segador_

Mortices

**"

i/

....

urnpiardebaiolaCubiettade la Transmis_dn Revisar Sas Corteas y Ias Poleas tmpuis;das

*** *'*

R Revisr_rtAfi|arlCambiarlaCuchilla, Limpiar I Rec_rgar

Ia Bateria

"*

Revisar el nivel deI Aceite i

Cambiar

O

Limpiar el Fi_!fO de Aire

v_,2 v_ v'

elAceite del motor

T

jnspe_ionar

O

Cambiar

Ia Buj|a

a

Camb]ar

elCartucho

elSiZenciadot

v" de PapsIdel

FiitrodeAi'.:e

Vaciar el sistema del carburan_e o a_adit un estabitizador de ¢arburant8. ii * _si viene e_ulp,ado) ** Segadoras co_ Ar_nque EI6clrico *** Seg_doras con Poder Propuls_r **** Utilizer un,_. rasq Lleta pa ra Iimpla r dsbajo de ]a cubierla de_ csrtac6sped

HI,II II

..............

1 - Cambiar m_s a menudo cuando se opere balo carga pesada o eh ambientes €:o_ altas temperaturas, 2 = D_r se_vicio m_s _ mehudo cuan_o se opere el_ ¢ondiciones su_ias o polvorosas. 3 - C_mbie la_scuchilI_s m_s a mel_udo cuan_o siegue ee, terreno arenoso. 4 - C_ar por 48 horas al fin de la tem,_or_.d_. 5 - Y despots _e 5 hoTas de f_ncion;_rnienlo.

RECOMENDACIONES GENERALES La garantia de esta segadora no cubre ios articulos que hart estado sujetos al abuso o a Ia negligencia del operador. Para recibir todo el valor de Ia garanfia, el operador tiene que mantener la segadora segen las instrucciones descdtas en este manual, Hay algunos ajustes que se tienen que hacer en forma peri6dica para poder mantener su unidad adecuadamente. AI menos una vez cada estaci6n comprobar si es necesario efectuar los ajustes descritos en lae secciones de Servicio y Ajustes de este manual. - Una vez al a6o, cambie la bujia, limpie o cambie el e_emento del filtro de aire y revise si la cuchilla est_ desgastada. Una bujia nueva y un elemento deI filtro de aire limpio/ nuevo aseguran ta mezcla de aire-combustible adecuada y ayudan a que su motor funcione mejor y que dure m_s. • Siga el programa de mantenimiento en este manual.

TABLA

DE LUBRICACI(_N C) Ajustador de la rueda (_) Aeeite del motor

(_) Bisagra de Ia puerta traser

(_ Olavija de montaje del puntaI del mango

ANTES DE CADA USO • Revise el hive] del aceite del motor. • Revise si hay sujetadores sueltos.

(_) Rocie el lubricante (_ Vea "MOTOR" en la seccion de Mantenlmlento

IMPORTANTE: No aceite o engrase los rodamientos de la meda de plastico. Los lubricantes viseosos atearan polvo y mugre, Io acortara la duracion de Ios rodamientos autolubrieantes. Si eree que tienen que lubriearse, use ]osamente un lubricantetipo crafito, de po]vo seco, en forma moderada.

LUBRICACI(_N Mantenga la unidad bien Iubdcada (vea la "TABLA DE LUBRICACION").

26

SEGADORA Siempre observe lasreglas deseguridad cuando haga elmantenimiento. LLANTAS • Mantenga tas Itantas sin gasoline, aceite o substancias qu_micas pare control de insectos que pueden daSar la goma, • Evite los tocones, las piedras, las grietas profundas, los objetos afilados y otros peligros que pueden daSar a las Ilantas. RUEDAS DE IMPULSI(_N Revise Ias ruedas de impulsi6n de]anteras cada vez antes de segar, para asegurarse de que se mueven libremente. Si las ruedas no giran libremente quiere decir que hay basura, recortes de c6sped, etc. en el &rea de las ruedas de impulsidn y tienen que limpiarse para liberadas. Es necesado limpiar las ruedas de impulsi6n; revise ambas ruedas delanteras. 1. Remueva los tapacubos, las tuercas de seguridad y [as arandelas. 2. Remueva las ruedas de los ajustadores de las ruedas. 3. Remueva Ia basura y los recortes de cesped de dentro de la cubierta contra el polvo, pi56n y!o de los dientes de los engranajes de las ruedas de impulsi6n. 4. Ponga las ruedas de vuelta en su lugar, AVISO: Si despu6s de limpiar las ruedas de impulsi6n no giran libremente, p6ngase en contacto con su centro de servicio cualificado. CUIDADO DE LA CUCHILLA Para obtener los mejores resuftados, la ouchilta de la segadora tienen que mantenerse afilada. mbie la cuchilla doblada o dafiada. PRECAUCI6N: User solamente la hoja de repuesto aprobada por et fabdcante de su cortac_sped. User una hoja no aprobada por el fabricante de su cortac6sped es peligroso,puede daSar su cortac_sped y anular su garantfa. PARA REMOVER LA CUCHILLA 1. Desconecte el alambre de la bujfa y pSngaloen donde no pueda entrar en contacto con _sta. 2. Haga descansar la segadora en su Iado. Aseg_3reseque el filtro de airs y que el carburador queden mirando hacia arriba. 3. Use un bloque de madera entre Ia cuchilla y la caja de Ia segadora pare evitar que la cuchilla gire cuando se le quite el pemo. AVISO: Proteja sus manos con guantes y/o envuelva la cuchilla con una tela gruesa, 4. Remueva et pemo de la cuchilla gir_.ndofo en el sentido contrario en que giran ]as manillas del reloj. 5. Remueva la cuchil[a y los art[culos de ferreterfa adjuntadores (et perno, Ia arandela de seguridad y la arandela endurecida),

AVISO: Rernueva el adaptador de la cuchilla y revise el cubo interior de la ranura del adaptador de la cuchilta. La ranura tiene que ester en buenas condiciones para que funcione en forma adecuada. Cambie el adaptador si est& daSado. PARA CAMBIAR LA CUCHiLLA 1. Ponga el adaptador de la cuchilla en el cigueSat del motor. AsegL_reseque la ranura del adaptador y que el chavetero del cigueSaI est_n alineados. 2. Ponga la cuchilla en el adaptador de _sta alineando los dos (2) agujeros en Ia cuchilla con las sa]ientes elevadas en el adaptador, 3. Aseg0rese de que el borde de salida de la cuchilla (opuesto al horde afilado) est_ hacia ardba hacia el motor. 4. lnstale el perno de la cuchilla con la arandela de seguridad y la arandela endurecida en el adaptador de la cuchilla y el cigueSal. 5. Use un bloque de madera entre fa ¢uchi]la y Ia caja de la segadora y apriete el pemo de la cuchilla gir_.ndolo en el sentido en que giran las manillas de] reloj. • La torsidn pare apretar recomendada es de 35 - 40 pies libras. IMPORTANTE; El pemo de la cuchilla es tratado a caio. Si es necesario sustituirlos pernos, sustituirlos s61o con pemos aprobados mostrados en Ia secci6n Partes de Reparaei6n de este manual. Adaptao'or de

Ranura

"

Chaveterodel

Re-

de la endurecida_ \-_'_ -. \/' _y ;_-dn cuchilla Bordedesalida"Gigu'6naldecorrea PARA AFILAR LA CUCHILLA AVISO: NO recomendamos el afilar la cuchitla - pero si Io hace, aseg_rese de que quede batanceada. Se tiene que tener cuidado de mantenerla balanceada. Una cuchilla que no estz_balanceada va a producir eventualmente daSo en la segadora o en el motor, ° La cuchilla puede afilarse con una lima o en una rueda rectificadora. No trate de afiiada mientras se encuentra en la segadora, ° Pare reviser el balance de la cuchiila, clave un clavo en una riga o en la pared. Deje alrededor de una pulgada de un clevo recto expuesto, Ponga el agujero central de la cuchilla sobre la cabeza del clavo. Si la cuchilla estb balanceada debe permanecer en la posici6n horizontal, Si cualquiera de los extremos de la cuchilla se mueve hacia abajo, afile el extremo pesado haste que _sta quede balanceada.

27

RECOGEDOR DE CESPED o E1recogedor de c_sped puede set rociado con el ague de la manguera pero tiene que estar seco cuando se vaya a user. - Revise su recogedor de c_sped a menudo pare veriticar si est,_ dafiado o detedorado. Se va a desgastar con el uso normal. Si se necesita cambiar el recogedor, cdmbielo solamente por uno que sea aprobado por el fabricante. D_ el m3mero del modelo de fa segadora cuando Io ordene.

2.

Remueva la tape del dep6sito de] aceite; d_jela a un Iado en una supefficie limpia. 3. Incline Ia cortadora de c,}sped por este costado taI como se muestra y purgue el aceite en un recipiente id6neo. Mueva la segadora de atr_s pare ade[ante pare remover todo el aceite que se haya quedado atrapado dentro del motor. 4. Limpie todo el aceite derramado en la segadora yen el lado del motor.

CAJA DE ENGRANAJES • Pare mantener e] sistema de impulsi6n funcionando en forma adecuada, la caja de engranajes y el area alrededor de la impulsi6n tienen que mantenerse limpias y sin acumulacion de basura. Limpie debajo de Ia cubierta de la impulsi6n dos veces por temporada. ° La caja de engranajes se {lena con lubficante haste el nivel adecuado en la fdbrica. La 0nice vez que el lubr{cante necesita atenci6n es cuando se le ha prestado servicio ala caja de engranajes. ° Si se necesita tubdcante, use so[amente Grasa Texaco Starplex Premium 1, Parte No. 750369. No use substitutos.

5.

Echar aceite despacio en e] conducto deI aceite, par,_ndose a interva{osregulares para controlar el niveI del aceite con la vadlla. 6. Parer de aSadir aceite cuando se alcanza Ia serial de lleno (FULL) en la vafilla. Esperar un minuto para dejar que el aceite se arregle. 7. ContinOe agregando cantidades pequeas de aceite y vuelva a inspeccionar Ia varilla medidora settles del nivel de aciete en fleno (FULL). NO sobre]lene el motor con aceite, o fumar& pesa demante del silenciador cuando Io valla a arrancar. 8. Aseg_rese de apretar la varilla medidora del aceite antes de arrancar el motor. 9. Vuelva a conectar el alambre dela bujia a esta.

MOTOR LUBRICACI()N Use solamente aceite de detergente de alta calJded clasificado Con Ia clasificaci6n SJ-SL de servicio API. Seleccione la calidad de viscosidad SAE segt_n su temperature de operaci6n esperada. CALIDADES DE VISCOSIDAD DE SAE

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KOHLER IIII

4-CYCLE

ENGINE

J I

MODEL NUMBER XT173-0224

Hill

iii

I

III

BREATHER

II

IlL

ENGINE CONTROLS 2

MUFFLER

GASKET

STARTING SYSTEM 3

7 VALVE

STEM

SEAL

GASKET SET ] DECALS

I

2

/ A WARNING

/ 38

KOHLER 4-CYCLE ENGINE

MODEL NUMBERXT173-0224 I

CRANKSHAFT Key Part No. No. 1 14 014 47-S 2 14 340 01-S GASKET SET Key Part No. No. 1 14 153 01-S 2 14 153 03-S 3 14 032 04-S 4 14 84t 04-S

5 6

14 041 01-S 14 041 05-S

7 14 041 06-S 8 14 032 05-S Not Illustrated: -14 75501-S

I

I

IIII

DECALS Key Part No. No. 1 14 450 02-S

Description Crankshaft Assembly Key, Flywheel

2 3

14 113 03-S 41 037 10-S

ENGINE

Description O-Ring, Dipstick O-Ring, Oil Fill Tube Seal, Oil Kit, Head Gasket (Includes Key Number 6 and Muffler Gasket) Gasket, Valve Cover Kit, Carb Gasket (Includes Carburetor Heat Shield Gasket and Air Cleaner Base Gasket) Gasket, Oil Pan Seal, Oil (PTO)

Key No, 1 2 3 4 5 6

IIII

I

II

I

I

I

I

I

II

Description Hang Tag, Maintenance Decal, Warning Nameplate, Service

CONTROLS

Part No. 14 089 07-S 14 090 12-S M-641060-S 14 126 22-S

Description Spring, Unkage Lever, Governor Nut, Flanged M6 x 1.0 Control Assembly, Fixed Speed 14089 14-S Spring, Governor (2800-3300 RPM) 25 086 166-S Screw, Retangle Head (a6)

STARTING SYSTEM Key Part No. No. Description 1 14 165 0I-S Starter, Recoil (Includes Key Numbers 3 and 4, Recoil Housing, Recoil Bushing, Recoil Guide Plate, Recoil Springs, Recoil Pulley, Recoil Retainer Plate & Recoil Shoulder Screw) 2 M-641060-S Nut, Flanged M6 x 1.0 3 14 160 01-S Kit, Starter Rope, with Handle (Includes Coil Starter Rope, Recoil Starter Handle, Recoil Starter Handle Retainer and Recoil Rope Retainer) 4 14 379 01+S Kit, Pawl Repair (Includes Recoil Springs and Recoil Starter Pawls)

Gasket Set (Includes Key Numbers 1-8, Muffler Gasket, Breather Cover Gasket, Valve Stem Seal and Crankcase / Flywheel Seal)

39

KOHLER 4-CYCLE ENGINE [i

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MODELNUMBERXT173-0224

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BLOWER HOUSING AND BAFFLES

AIR INTAKE/ FILTRATION

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OIL PAN / LUBRICATION

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IGNITION / ELECTRICAL i1,11111 i ii

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KOHLER 4-CYCLE ENGINE :

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MODELNUMBERXT173-0224 IIIII

I

I

BLOWER HOUSING & BAFFLES Key Part No. No. Description 1 25 086 167-S Screw, Pan Head, #15, 6-Lobe (Hi-Lo Thread) 2 14 332 04+S Insert, Engine Cover (Black) 3 14 096 27-S Cover, Engine (Black) 4 14 027 03-S Housing, Blower, with Electric Start AIR Key No. 1 2

3 4 5

6 7 8

OIL

PAN t LUBRICATION

Key Part No, No. Description 1 25 086 145-S Screw, Hex Head, Fianged (M6) 2 14 123 13-S Tube Assembly, Oil Fill (Includes Key Number 3) 3 14 153 03-S O-Ring, Oil Fill Tube 4 14 199 06+S Kit, Oil Pan (Includes Key Numbers 5 and 6, Governor Gear Assembly and Dowel Pins) 5 14 041 06-S Gasket, Oil Pan 6 14 032 07-S Seal, Oil 7 25 086 161-S Screw, Hex Head, Flanged (MS)

INTAKE / FILTRATION Part No. Description 41 037 10-S Nameplate, Service 14 094 13-S Kit, Air Cleaner Base (Primer) (Includes Key Number I and Air Cteaner Base Gasket) 14 123 05-S Hose, Breather 14 096 51-S Cover, A/C Base (Breather Gas) 25 086 145-S Screw, Hex Head, Flanged (M6) 14 083 01-S Element, Air Cleaner 14 096 09-S Kit, Air Cleaner Cover M-641060-S Nut, Flanged M6 x 1.0

IGNITION

1 ELECTRICAL

Key Part No. No, Description 1 25 086 145-S Screw, Hex Head, Flanged (M6) 2 1458401-S Module, Ignition (Aluminum with RFI) 3 12 132 02-S Plug, Spark (Standard) 4 14 112 07-S Spacer 5 14 072 13-S Stud 6 I4 314 01-S Guard 7 14 219 07-S Brake Assembly, Carb Side (Includes Brake Lever, Brake Spring, Flange Nuts, Brake Pad, Ground To Kitl Lead, Screw, Kill Switch, Brake Bracket, Brake Lever Washer and Brake Lever Rivet) 8 14 025 02-S Flywheel (Aluminum) 9 14 157 01-S Fan, Flywheel 10 I4 109 02-S Cup, Drive 11 14 100 10-S Nut, Flywheel (with Serrations) 12 14 072 12-S Stud

41

KOHLER

4.,CYCLE

ENGINE

U

MODEL NUMBER XT173-0224 ]

IIIIIII

IIIIIIIII I I

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FUEL SYSTEM

42

10

KOHLER 4-CYCLE ENGINE IH

IIIIIII

EXHAUST Key Part NO. NO. 1 14 100 09-S 2

14 068 05-S

3 4

14 041 22-S 14 072 06-S

MODELNUMBERXTt73-0224 I

IIII II

Description Locknut, Hex, Flanged (M6) Kit, Muffler (Includes Muffler Gasket) Gasket, Muffler Stud (M6)

2 3 4

6 7 8

9 10

11 12 13 14 15 16 Not --

IIIII II I

Description Kit, Tank Assembly (Non-California) 14 227 11-S .Cap, Fuel Assembly 14 050 14-S Filter, Fuel In-Nipple 14 237 07-S Clamp, Hose (Non-California) 25 11134-S Line, Fuel (24", Cut To Length) 25 086 275-S Screw, Shoulder 14 268 04-S Diaphragm Assembly 14 041 05-S Kit, Carburetor Gasket (Includes Carburetor Heat Shield Gasket and Air Cleaner Base Gasket) 14 237 05-S Clamp, Hose 14 853 17-S Kit, Carburetor, with Gaskets (Includes Key Number 8) 14 112 13-S Kit, Carburetor Spacer 24 072 06-S Stud, M6 x 1.0 x 93 M-641060-S Nut, Flanged M6 x 1.0. I4 18701-S Arm Assembly 25 086 277_S Screw, Thread Forming, M4 14 079 17-S Lfnkage, Auto Choke Illustrated: I4 75701-S Kit, Carburetor Repair (Includes Key No. 8)

CRANKCASE Key Part No. No. 1 14 050 0I-S

43

I

FUEL SYSTEM Key Part No. No. 1 14 065 24-S

5 HEAD I VALVE / BREATHER Key Part No, No. Description 1 14 017 01-S Valve, Intake 2 14 016 01-S Valve, Exhaust 3 14 841 04-S Kit, Head Gasket (Includes Key Number 6 and Muffler Gasket) 4 24 072 06-S Stud, M6 x 1.0 x 93 5 14 3!8 01-S Kit, Cylinder Head (Includes Key Numbers 4 and 16) 6 14 041 24-S Kit, Gasket 7 14 755 02-S Kit, Valve Train (Includes Key Numbers 1,2, 8-12, Valve Stem Seal, Valve Springs, Push Rod Guide Plate, Cylinder Head Dowels and Push Rods) 8 14 186 02-S Arm, Rocker 9 14 599 0t-S Pivot, Rocker Arm 10 I4 10001-S Nut, Hex Jam 11 1407202-S Stud, Rocker Arm 12 14 018 02-S Retainer, Valve Spring 13 14041 01-S Gasket, Valve Cover 14 14 096 05-S Kit, Valve Cover (Includes Key No. 13) 15 25 086 140-S Screw, Flanged M8 x 1.25 x 55 16 1407206-S Kit, Exhaust Hardware (Includes Muffler Gasket, Exhaust Studs and Flanged Locknuts)

I

2 3

14 032 02-S 14 468 07-S

4 5 6 7 8

14 O32 04-S 17 030 12-8 14 38O 06-S 14 018 03-S 14 067 01-S

Description Kit, Breather Filter (Includes Breather Cover Gasket, Breather Cover Spring, Breather Filter and Breather Reed) Seal, Oil Washer, Flat (13ram O.D.) Seal, Oit Bearing, Ball Dowel, Cylinder Head Retainer, Piston Pin Connecting Rod

LIMITED

WARRANTY

The Manufacturer warrants to the original consumer purchaserthat this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1, This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. 2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 45 days from the date of original purchase. 5. This Warranty applies only to products which have been propedy assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. 6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. in the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, contact: HOP Customer Service Department 9335 Harris Corners Parkway Charlotte, NC 28269 USA

In Canada contact: HOP Customer Service Department 5855 Terry Fox Way Mississauga, Ontario L5V 3E4

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANFY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TiME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequentiaJ damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975,