I-Line™ Bolt-On Tap Box PTBx, Rated IP54 (800–1600 A)
Caja de derivación I-Line™ atornillable PTBx, grado de protección IP54 (800 a 1 600 A) Boîte de jonction I-Line™ boulonnée PTBx, classée IP54 (800 à 1600 A)
Instruction Bulletin Boletín de instrucciones Directives d'utilisation 45225-945-01 Retain for Future Use. / Conservar para uso futuro. / À conserver pour usage ultérieur.
™
I-Line™ Bolt-On Tap Box PTBx, Rated IP54 (800–1600 A) Class 5630
Instruction Bulletin 45225-945-01 06/2012 Retain for future use.
™
ENGLISH
Hazard Categories and Special Symbols
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol is not used with this signal word. NOTE: Provides additional information to clarify or simplify a procedure.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
Table of Contents Section 1:
Introduction
...................................................................................................................... 5
Section 2:
Safety Precautions
...................................................................................................................... 5 Standard Application Precautions ............................................................... 5
Section 3:
Receiving, Handling, and Storage ..................................................................................................................... 6 Receiving .................................................................................................... 6 Handling ...................................................................................................... 6 Storage ........................................................................................................ 6
Section 4:
Installing the Cable Tap Box onto the Busway ................................................................................................ 7 Standard Application Precautions ............................................................... 7 Horizontal Mounting Instructions ........................................................................ 8 Preparing the Busway before Installing the Hanger and Cable Tap Box ... 8 Installing the Horizontal Hanger onto the Busway ................................. 9 Installing the Cable Tap Box onto the Busway and Horizontal Hanger 10 Continuity Testing before Energizing the Busway ............................... 13 Vertical Mounting Instructions ................................................................... 14 Preparing the Busway before Installing the Hanger and Cable Tap Box ............................................................................................... 14 Installing the Vertical Hanger onto the Busway ................................... 15 Installing the Cable Tap Box onto the Busway and Vertical Hanger ... 18 Continuity Testing before Energizing the Busway ............................... 21 Lug and Wire Size Information .................................................................. 21
Section 5:
Removing the Cable Tap Box from the Busway ............................................................................................ 22 Standard Application Precautions ............................................................. 22
Section 6:
General Maintenance
Section 7:
Accessories and Replacement Parts .............................................................................................................. 23
© 2012 Schneider Electric All Rights Reserved
.................................................................................................................... 23
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I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Table of Contents
45225-945-01 06/2012
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) List of Figures and List of Tables
List of Figures
Figure 1:
ENGLISH
Figure 11: Figure 12: Figure 13: Figure 14: Figure 15: Figure 16: Figure 17: Figure 18: Figure 19: Figure 20:
Preparing the Busway before Installing the Hanger and Cable Tap Box .......................................................................8 Installing the Horizontal Hanger onto the Busway .................9 Preparing the Cable Tap Box for Horizontal Installation ......10 Alignment Bracket Location .................................................10 Cable Tap Box Vertical Adjustment .....................................11 Cable Tap Box Horizontal Adjustment .................................11 Attaching the Cable Tap Box to the Busway .......................12 Clamping the Electrical Connection .....................................12 Installing the Auxiliary Ground Kit ........................................13 Preparing the Busway before Installing the Hanger and Cable Tap Box .....................................................................14 Placement of Vertical Hanger Locating Label ......................15 Vertical Hanger Bottom Bracket Assembly ..........................16 Vertical Hanger Support Bracket Assembly .........................17 Preparing the Cable Tap Box for Vertical Installation ..........18 Mounting the Vertical Cable Tap Box ..................................18 Cable Tap Box Horizontal Adjustment .................................19 Cable Tap Box Vertical Adjustment .....................................19 Cable Tap Box Insertion ......................................................19 Clamping the Electrical Connection .....................................20 Installing the Auxiliary Ground Kit ........................................20
Table 1: Table 2:
Lug and Wire Size Information ............................................ 21 Accessories and Replacement Parts ................................... 23
Figure 2: Figure 3: Figure 4: Figure 5: Figure 6: Figure 7: Figure 8: Figure 9: Figure 10:
List of Tables
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© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 1—Introduction
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ENGLISH
Section 1—Introduction This bulletin contains instructions for handling, storing, installing, operating, and maintaining Square D™ brand I-Line™ Cable Tap Boxes (rated IP54, 800–1600 A) manufactured by Schneider Electric. The purchaser’s engineering, installation, and operating staff supervisors should familiarize themselves with this bulletin and become acquainted with the appearance and characteristics of the equipment. Read and understand this bulletin completely before performing the installation, operation, and maintenance steps provided herein.
Section 2—Safety Precautions Standard Application Precautions
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • This cable tap box must be installed and serviced only by qualified electrical personnel. • Follow the safety label instructions on the equipment and inside this bulletin. • Turn off power to busway before installing or removing the cable tap box. • Always use a properly rated voltage sensing device at all connections to confirm that the power is off. • Do not install cable tap box onto I-Line II 800 A copper busway. • Do not install, operate, or remove the cable tap box with the cover open or removed. • Only install 3-pole devices on 3-pole busway. Only install 4-pole devices on 4-pole busway. Only install a device onto busway with a “G” in the suffix of the catalog number. • Turn off power to the busway before opening or working inside the enclosure. • Use a continuity tester or 500 Vdc maximum megohmmeter to ensure phase-to-phase, phase-to-neutral, and ground isolation. • Before replacing the covers, carefully inspect the unit to ensure no tools or objects have been left inside the equipment. Failure to follow these instructions will result in death or serious injury.
© 2012 Schneider Electric All Rights Reserved
5
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 3—Receiving, Handling, and Storage
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Section 3—Receiving, Handling, and Storage ENGLISH
Receiving
Upon receipt, check the packing list against the equipment received to ensure the order and shipments are complete. Claims for shortages or errors must be made in writing to Schneider Electric within 60 days of delivery. Failure to give such notice will constitute unqualified acceptance and a waiver of all such claims by the purchaser. Immediately inspect the equipment for any damage that may have occurred during transit. If damage is found or suspected, file a claim with the carrier immediately and notify Schneider Electric. Delivery of equipment to a carrier at any of the Schneider Electric plants or other shipping points constitutes delivery to the purchaser regardless of freight payment and title. All risk of loss or damage passes to the purchaser at that time. For details concerning claims for equipment shortages and other errors, refer to Schneider Electric’s “Terms and Conditions of Sale.”
Handling
Handle cable tap boxes with care to avoid damaging internal components and the enclosure or its finish. Avoid subjecting cable tap boxes to twisting, denting, dropping, or any other rough handling. Use nail-pullers when unpacking wooden crates. Ensure the equipment at the installation site is adequate to handle the cable tap box. If using a forklift, position the cable tap box on the forks to distribute the weight properly. Take care not to damage the metal housing. Avoid using objects with sharp edges to lift the cable tap box. Never drag the cable tap box.
Storage
NOTICE POTENTIAL EQUIPMENT CONTAMINATION • Store the equipment in a clean, dry location. • Protect the equipment from contaminants such as water, salt, concrete, and other corrosive environments. Failure to follow these instructions can result in equipment damage. If the cable tap box is not going to be installed and energized immediately, store it indoors in a clean, dry place with a uniform temperature. Protect the unit from contaminants such as water, salt, concrete, and other corrosive elements. Refer to NEMA bulletin BU1.1 for additional handling and storage instructions.
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© 2012 Schneider Electric All Rights Reserved
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I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
ENGLISH
Section 4—Installing the Cable Tap Box onto the Busway Standard Application Precautions
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • This cable tap box must be installed and serviced only by qualified electrical personnel. • Turn off the power to busway before installing the cable tap box onto the busway. • Turn off the power to busway before opening or working inside the enclosure. • Always use a properly rated voltage sensing device at all connections to confirm that the power is off. • Do not install the cable tap box onto I-Line II 800 A copper busway. • Do not install the cable tap box with cover open or removed. • Only install 3-pole devices on 3-pole busway. Only install 4-pole devices on 4-pole busway. Only install a device onto busway with a “G” in the suffix of the catalog number. • Use a continuity tester or 500 Vdc maximum megohmmeter to ensure phase-to-phase, phase-to-neutral, and ground isolation. • When installing cables into tap box lugs, note that the neutral bar of the busway is always opposite the side of the busway having the “top” label. Failure to follow these instructions will result in death or serious injury.
© 2012 Schneider Electric All Rights Reserved
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I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
Horizontal Mounting Instructions
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NOTE: Refer to the safety statements at the beginning of “Standard Application Precautions” on page 7.
ENGLISH
To ensure proper electrical connections to the busway, the plug-in jaws are coated with a special oxide-inhibiting joint compound. DO NOT REMOVE THIS COMPOUND. If the joint compound becomes contaminated, order replacement compound (part number PJC7201) from your local Schneider Electric distributor.
Preparing the Busway before Installing the Hanger and Cable Tap Box
Refer to Figure 1 and steps 1–9 to prepare the busway before installing the hanger and the cable tap box. 1. Turn off the power to the busway. 2. Insert a flat blade screwdriver (1) into the slot in the door, and release the door’s hook-latch fastener. 3. Swing the door (2) completely open. 4. Loosen and remove the two mounting screws (3) holding the base. Do not discard the hardware. Remove the base/door assembly. 5. To retain the hardware, place the two mounting screws in their mounting holes in the base and close the door. 6. Inside the cable tap box are sections of hook and loop fastener. Remove the paper backing of the portion not attached to the enclosure and apply the fastener to the flat surface of the door of the base/door assembly removed in step 4. 7. To retain the base/door assembly for future use, press the entire assembly against the portion of hook and loop fastener attached to the enclosure. 8. Close the cable tap box cover.
CAUTION HAZARD OF LIQUID AND DUST INGRESSION If covers are removed during installation or maintenance, torque all fasteners with sealing washers between 40 lb-in (5 N•m) and 75 lb-in (9 N•m) when covers are replaced. Failure to follow these instructions can result in injury or equipment damage. 9. Locate the mounting notch (4) on the top of the busway rail, above the left side of the busway plug-in openings. This mounting notch allows the hanger to be positioned correctly onto the busway. Figure 1:
Preparing the Busway before Installing the Hanger and Cable Tap Box 3 4
1 8
2 © 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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Refer to Figure 2 and steps 1–7 to install the horizontal hanger onto the busway.
ENGLISH
Installing the Horizontal Hanger onto the Busway
1. Unfasten the nuts (1). 2. Remove the U-clamps (2). 3. Position the tab of the hanger (3) into the mounting notch of the busway (4) that has been located in step 9 on page 8. 4. Place the U-clamps (2) onto the bolts (5). Ensure that the notch in each U-clamp goes into the flange of the busway. 5. Thread the nuts (1) onto the bolts (5). Tighten the nuts to 125–150 lb-in (14–17 N•m). 6. Position the two threaded rods (6) into the outside slots of the hanger. Fasten both threaded rods to the building structure. NOTE: The threaded rods are not included. 7. Place the washers (7) and thread the nuts (8) onto the threaded rod. Ensure the hanger shelf is level and perpendicular to the face of the busway. NOTE: The washers and nuts are not provided. Figure 2:
Installing the Horizontal Hanger onto the Busway
4
6
5
3
2
1 2
5
1
6
7
1
5 2 7
8
© 2012 Schneider Electric All Rights Reserved
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9
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
Installing the Cable Tap Box onto the Busway and Horizontal Hanger
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Refer to Figure 3 and Figure 4 below to prepare the cable tap box for installation onto the busway and the horizontal hanger.
ENGLISH
1. Loosen the connector bolt (16), but do not remove. Figure 3:
Preparing the Cable Tap Box for Horizontal Installation
16
2. Remove the nuts (12) and the U-clamps (11) from the carriage bolts (10). Place the unit onto the hanger. Ensure the alignment brackets (17) align with the slots in hanger (18) (Figure 4). Figure 4:
Alignment Bracket Location
17 18 11 12
12
11
9 10
10 9
3. Place the U-clamps (11) onto the busway on the left side of the cable tap box and on the right side of the U-bracket of hanger. Thread the bolts (10) through the slots in the cable tap box bracket (9) and through the holes in the U-clamps (11) (Figure 4). 10
© 2012 Schneider Electric All Rights Reserved
4. Thread the nuts (12) onto the bolts (10), and hand-tighten them (Figure 4 on page 10). Ensure that the notch in each U-clamp goes into the flange of the busway and the U-bracket of the hanger. 5. Vertically center the alignment bracket (17) on the busway (Figure 5). 6. To adjust the unit up or down, unscrew the bolts (14) one turn. Adjust the unit with the bolts (15) and nuts (8), and then retighten the bolts (14) (Figure 5). Figure 5:
Cable Tap Box Vertical Adjustment
17
14 15
8
7. While facing the unit, align it horizontally by positioning the unit so that the alignment brackets (17) are aligned with the slots (18) in the hanger (Figure 6). Figure 6:
Cable Tap Box Horizontal Adjustment
17 18
© 2012 Schneider Electric All Rights Reserved
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ENGLISH
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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8. Tighten each nut (12) alternately 1/2 in. (13 mm) until the alignment brackets (17) touch the busway (4) (Figure 7).
ENGLISH
Figure 7:
Attaching the Cable Tap Box to the Busway
12
17
4
Ensure alignment brackets (17) contact busway (4)
16
9. If the unit is being installed for the first time, tighten the connector bolt (16) until the outer head breaks off. If the unit is being relocated, tighten the connector bolt to 60–80 lb-ft (81–108 N•m) (Figure 8). Figure 8:
Clamping the Electrical Connection
16
12
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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a. Place the U-shaped bracket (1) on the top flange of the busway with the screw hole facing out at the welded L bracket (3). b. Place the bracket (2) on top of the L bracket (3), making sure the mounting holes are lined up. Using a 1 in. (25 mm) long screw (4), connect the bracket (2) to the small bracket (1) and tighten to 50 lb-in (6 N•m). c. Ensure the notch in the bracket (2) goes into the flange of the busway. d. Using two self-tapping screws (5), connect the bracket (2) to the L bracket (3) and tighten to 50 lb-in (6 N•m). Figure 9:
Installing the Auxiliary Ground Kit
2 4
5
3 3
5
1
1
Continuity Testing before Energizing the Busway
2
4
1. Use a continuity tester or 500 Vdc maximum megohmmeter to ensure phase to phase, phase to neutral, and ground isolation. 2. For wiring information, refer to the marking directly on the product.
© 2012 Schneider Electric All Rights Reserved
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ENGLISH
10. After the unit is mounted, install the auxiliary ground kit. See Figure 9 for steps a–d below.
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
Vertical Mounting Instructions
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ENGLISH
NOTE: Refer to the safety statements at the beginning of “Standard Application Precautions” on page 7. To ensure proper electrical connections to the busway, the plug-in jaws are coated with a special oxide-inhibiting joint compound. DO NOT REMOVE THIS COMPOUND. If the joint compound becomes contaminated, order replacement compound (part number PJC7201) from your local Schneider Electric distributor.
Preparing the Busway before Installing the Hanger and Cable Tap Box
Refer to Figure 10 and steps 1–8 to prepare the busway before installing the hanger and cable tap box. 1. Turn off the power to the busway. 2. Insert a flat blade screwdriver (1) into the slot in the door and release the door’s hook-latch fastener. 3. Swing the door (2) completely open. 4. Loosen and remove the two mounting screws (3) holding the base. Do not discard the hardware. Remove the base/door assembly. 5. To retain the hardware, place the two mounting screws in their mounting holes in the base and close the door. 6. Inside the cable tap box are sections of hook and loop fastener. Remove the paper backing of the portion not attached to the enclosure, and apply the fastener to the flat surface of the door of the base/door assembly removed in step 4. 7. To retain the base/door assembly for future use, press the entire assembly against the portion of hook and loop fastener attached to the enclosure. 8. Close the cable tap box cover. Figure 10:
Preparing the Busway before Installing the Hanger and Cable Tap Box 3
1
14
2
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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NOTE: If the vertical hanger is being relocated, order a replacement label (part number 45123-897-04) from your local Schneider Electric distributor. Refer to Figure 11 and steps 1–2 to install the locating label for placing the vertical hanger onto the busway. 1. Remove the bottom bracket (1) from the crate. Locate the alignment label (2) inside the leg of the bracket. 2. Peel the paper backing from the label (2), and attach the label to the busway. Figure 11:
Placement of Vertical Hanger Locating Label Alignment label stored here
1
Opening being used for the cable tap box. Align top line on label with top edge of second lanced hole.
2
© 2012 Schneider Electric All Rights Reserved
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ENGLISH
Installing the Vertical Hanger onto the Busway
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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Refer to Figure 12 for steps 3–10.
ENGLISH
3. Unfasten the nuts (3), and remove the U-clamps (4) from the bolts (5) on the bottom bracket (1). 4. Place the top edge of the bottom bracket (1) to the bottom line on the label (2). Ensure that the flange on the bracket aligns with the bottom line on the label as shown. Ensure that the flange on the bracket is perpendicular to the busway. 5. Place the U-clamps (4) onto the bolts (5). Ensure that the notch in each U-clamp goes into the flange of the busway. 6. Thread the nuts (3) onto the bolts (5) and tighten to 32–40 lb-ft (43–54 N•m). 7. Unpack mounting strap B and mounting strap C from box 45200-910-50 in the crate. 8. Orient mounting straps B as shown in either Figure 12, A or Figure 12, B according to the ampere rating and type of busway. Align the slot in the U-shaped mounting strap C with the hole in the side of strap B. Bolt together as shown in Figure 12, A or Figure 12, B. Tighten to 17–21 lb-ft (23–28 N•m). 9. Place the strap assembly (6) around the busway. Feed the bolts (7) through the holes in the strap assembly and the slots in the bottom bracket (1). 10. Thread the nuts (8) onto the bolts (7) and tighten to 17–21 lb-ft (23–28 N•m). The bolts and nuts are packed inside box 45200-910-50. Figure 12:
Vertical Hanger Bottom Bracket Assembly
pC
6
tra
gs
tin un
2
Mo
ting un Mo ps B a str
0A
Al
400
Al 0 A Cu 300 00 A Al 2 0A l, 3 Al 200 00 A Al l AA 0 16 350 A0 A A Al 250 1 120 0 A Cu l 10000 A 0 A ACu 12 80 0 A 100
7
3
Figure A
g ntin
ap str
4
C
u
Mo
sB
g ntin
u
Mo
Al, 0A u 320 0 A C Cu 0 50 000 A 4 0A
300
5
ap str
1
Cu Cu u C u 0A 200 600 A0 A C 1 35 1
Figure B 16
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
45225-945-01 06/2012
11. Unpack the support bracket (9) from the crate. Unfasten the nuts (12) and the U-clamps (11) from the bolts (10). 12. Place the top edge of the support bracket (9) at 20.5 in. (521 mm) above the top edge of the bottom bracket (1). Use the “TOP” label on the support bracket as a guide for the correct orientation. 13. Place the bolts (10) through the bracket (9). Place the U-clamps (11) on the bolts. Ensure that the notch in each U-clamp goes into the flange of the busway. Thread and tighten the nuts (12) onto the bolts (10). Tighten each bolt to 32–40 lb-ft (43–54 N•m). Figure 13:
9 20.5
12
Vertical Hanger Support Bracket Assembly
11 10
1
© 2012 Schneider Electric All Rights Reserved
17
ENGLISH
Refer to Figure 13 for steps 11–13.
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
Installing the Cable Tap Box onto the Busway and Vertical Hanger
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Refer to Figure 14 to prepare the cable tap box for installation onto the busway and the vertical hanger.
ENGLISH
1. Loosen the connector bolt (20), but do not remove. Figure 14:
Preparing the Cable Tap Box for Vertical Installation
20
2. Remove the nuts (15) from the hex head bolts (16). Place the unit on the bottom bracket (1) of the hanger. Thread the bolts (16) through the slot in the brackets (17) and through the holes in the support bracket (9) (Figure 15 below and Figure 17 on page 19). 3. Thread the nuts (15) onto the bolts (16), and tighten them one full turn (Figure 15). Figure 15:
Mounting the Vertical Cable Tap Box
9 15
17 1 16
18
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
45225-945-01 06/2012
5. Vertically center the throat to the plug-in opening in the busway. To adjust the cable tap box up or down, unthread the locking bolts (18) one turn. Adjust the unit with the bolts (19), and then retighten the locking bolts (18) (Figure 17). 6. Tighten each nut (15) alternately 1/2 in. (13 mm) until the alignment bracket touches the busway (Figure 17). Figure 16:
Cable Tap Box Horizontal Adjustment
Figure 17:
Cable Tap Box Vertical Adjustment 15
17
18 16
21
Throat
19
fi
7. The alignment brackets (21) should straddle each side of the busway (Figure 18). Figure 18:
Cable Tap Box Insertion 21
Ensure alignment brackets contact busway
© 2012 Schneider Electric All Rights Reserved
19
ENGLISH
4. Horizontally center the alignment brackets (21) on the busway. The alignment brackets should straddle each side of the busway (Figure 16).
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
45225-945-01 06/2012
ENGLISH
8. If the unit is being installed for the first time, tighten the connector bolt (20) until the outer head breaks off. If the unit is being relocated, tighten the connector bolt to 60–80 lb-ft (81–108 N•m) (Figure 19). Figure 19:
Clamping the Electrical Connection
20
9. After the unit is mounted, install the auxiliary ground kit. For steps a–d, refer to Figure 20. a. Place the U-shaped bracket (1) on the top flange of the busway with the screw hole facing out at the welded L bracket (3). b. Place the bracket (2) on top of the L bracket (3), making sure the mounting holes are lined up. Using a 1 in. (25 mm) long screw (4), connect the bracket (2) to the small bracket (1) and tighten to 50 lb-in (6 N•m). c. Ensure the notch in the bracket (2) goes into the flange of the busway. d. Using two self-tapping screws (5), connect the bracket (2) to the L bracket (3) and tighten to 50 lb-in (6 N•m). Figure 20:
Installing the Auxiliary Ground Kit 3
2 1
4
2 1 3
20
5
4
5
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 4—Installing the Cable Tap Box onto the Busway
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1. Use a continuity tester or 500 Vdc maximum megohmmeter to ensure phase to phase, phase to neutral, and ground isolation.
ENGLISH
Continuity Testing before Energizing the Busway
2. For wiring information, refer to the marking directly on the product.
Lug and Wire Size Information
Lugs are suitable for 75 °C copper and aluminum conductors. For additional lug options, contact your local Schneider Electric representative. Field modifications of the enclosure (other than the cable entrance holes) are not allowed, as they may adversely affect product performances and the IP54 protection. In order to maintain the IP54 rating of the cable tap box while wiring the unit, IP54 (or higher) rated conduit and cable fittings must be installed. Cables have to be supported/used in accordance with the following codes (depending on the country location):
• • •
the National Electrical Code (NEC), NFPA 70, the Canadian Electrical Code, Part 1 (CE Code, Part 1), or the Mexican Standard for Electrical Installations (Utility), NOM-001-SEDE.
CAUTION HAZARD OF LIQUID AND DUST INGRESSION If covers are removed during installation or maintenance, torque all fasteners with sealing washers between 40 lb-in (5 N•m) and 75 lb-in (9 N•m) when covers are replaced. Failure to follow these instructions can result in injury or equipment damage.
Table 1:
Lug and Wire Size Information
Ampere Rating
Lugs Per Phase and Neutral
Ground Lugs
6-1/0–600 kcmil
3-1/0–600 kcmil
800 1000 1200 1350 1600
© 2012 Schneider Electric All Rights Reserved
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I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 5—Removing the Cable Tap Box from the Busway
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Section 5—Removing the Cable Tap Box from the Busway ENGLISH
Standard Application Precautions
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • This cable tap box must be removed and serviced only by qualified electrical personnel. • Turn off power to busway before removing the cable tap box. • Turn off the power to busway before opening or working inside the enclosure. • Always use a properly rated voltage sensing device at all connections to confirm that the power is off. • Do not remove the cable tap box with the cover open or removed. Failure to follow these instructions will result in death or serious injury.
1. Turn off all power sources supplying the connections of the cable tap box. 2. Open the unit’s cover, and detach the base/door assembly from the portion of hook and loop fastener (previously installed) attached to the inside of the cable tap box. 3. Disconnect the cables from the cable tap box. 4. Remove the conduit and any conduit fittings. 5. Close the unit’s cover. 6. Remove the auxiliary ground kit from the cable tap box. 7. Remove the cable tap box from the frame and the frame from the busway. 8. Install the base/door assembly (detached in step 3) to the plug-in openings on the busway.
22
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 6—General Maintenance
45225-945-01 06/2012
Refer to NEMA bulletin BU1.1 for maintenance instructions. Inspect the unit once each year and look for any appreciable accumulation of dust or liquids. The gaskets used to maintain the IP54 rating may have chemical incompatibility when the unit is installed in specific adverse environments (corrosive gases, liquids, or dust). Also, do not allow paint to be in contact with these gaskets. For more details, contact your local Schneider Electric representative. When relocating the cable tap box, inspect the joint compound on the bolton connections for contamination. Replace the joint compound (part number PJC7201) if necessary. To order accessories and replacement parts, refer to the section “Accessories and Replacement Parts” below, or contact your local Schneider Electric representative.
Section 7—Accessories and Replacement Parts
Table 2:
© 2012 Schneider Electric All Rights Reserved
Accessories and Replacement Parts
Description
Catalog Number
Joint Compound
PJC7201
Hook Stick–8 ft. (2.4 m)
515608
Hook Stick–14 ft. (4.3 m)
515614
Vertical Hanger Label
45123-897-04
23
ENGLISH
Section 6—General Maintenance
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Section 7—Accessories and Replacement Parts
45225-945-01 06/2012
ENGLISH 24
© 2012 Schneider Electric All Rights Reserved
I-Line™ Bolt-On Tap Box, PTBx, Rated IP54 (800–1600 A) Instruction Bulletin
I-Line™, Square D™, and Schneider Electric™ are registered trademarks of Schneider Electric.
Schneider Electric USA, Inc. 5735 College Corner Pike Oxford, OH 54056 USA 1-888-778-2733 www.schneider-electric.us
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. 45225-945-01 06/2012 © 2012 Schneider Electric All Rights Reserved
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Recibo ......................................................................................................... 6 Manejo ........................................................................................................ 6 Almacenamiento ......................................................................................... 6
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Figura 15: Figura 16: Figura 17: Figura 18: Figura 19: Figura 20:
Preparación del electroducto antes de instalar el soporte y la caja de derivación de cables .............................................. 8 Instalación del soporte de montaje horizontal sobre el electroducto ........................................................................... 9 Preparación de la caja de derivación de cables para instalación horizontal ........................................................... 10 Ubicación de los soportes de alineación ............................. 10 Ajuste vertical de la caja de derivación de cables ............... 11 Ajuste horizontal de la caja de derivación de cables ........... 11 Colocación de la caja de derivación de cables en el electroducto ......................................................................... 12 Apriete de los herrajes de la conexión eléctrica .................. 12 Instalación del kit de tierra auxiliar ....................................... 13 Preparación del electroducto antes de instalar el soporte y la caja de derivación de cables ......................................... 14 Colocación de la etiqueta de alineación del soporte de montaje vertical .................................................................... 15 Ensamble del soporte de montaje vertical inferior ............... 16 Ensamble del soporte de montaje vertical ........................... 17 Preparación de la caja de derivación de cables para instalación vertical ............................................................... 18 Montaje de la caja de derivación de cables vertical ............ 18 Ajuste horizontal de la caja de derivación de cables ........... 19 Ajuste vertical de la caja de derivación de cables ............... 19 Inserción de la caja de derivación de cables ....................... 19 Apriete de los herrajes de la conexión eléctrica .................. 20 Instalación del kit de tierra auxiliar ....................................... 20
Tabla 1: Tabla 2:
Información de tamaño de conductor y zapata.................... 21 Accesorios y piezas de repuesto ......................................... 23
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