Reaming Tools/Herramientas escariadoras
Reaming Tools Herramientas escariadoras
Dihart Precision Tools
Herramientas de precisión Dihart
Dihart supplies a wide range of standard reaming tools. Dihart also specializes in designing and producing tools according to customers’ specifications, for achieving the highest standard of machine finishing. Modern machines operating in an air-conditioned production facility guarantee precision manufacturing of high-performance tools.
Dihart suministra una amplia gama de herramientas escariadoras estándar. Dihart también se especializa en el diseño y la fabricación de herramientas de conformidad con las especificaciones del cliente para alcanzar el más elevado nivel de acabado en el mecanizado. Modernas máquinas que funcionan en salas de aire acondicionado garantizan la máxima precisión para la fabricación de herramientas de alto rendimiento.
Tool Selection Guide General technical information Guía para la selección de herramientas Información técnica Cutting Rings – Expandable, Modular Anillos de corte – expandibles, modulares
Monomax™ – Expandable, Monobloc Monomax™ – expandibles, monobloque
Monomax™ – Solid, Monobloc Monomax™ – sólido, monobloque
Solid Carbide Reamers Escariadores de carburo sólido
REAMAX® – Solid Carbide, Modular REAMAX® – carburo sólido, modular
Rapid Set Heads – Solid, Modular Cabezas intercambiables – sólidos, modulares
PCD Reamers – Solid, Monobloc Escariadores PCD – sólidos, monobloque
DAH – Compensation Holder and DPS – Floating Holder DAH – Porta-útiles de compensación y DPS – Porta-útiles flotante Questionnaire and Tool Test Evaluation sheet, Troubleshooting, Numerical index Cuestionario y evaluación, Guia de solución de problemas técnicos, índice numérico
1
Explanation to the Tool Selection Guide Guía para la elección de herramientas This selection guide proudes help for selecting the correct tooling system for each specific application.
Esta sección ayuda al usuario a elegir la herramienta apropiada para cada clase de mecanizado.
On page 3 you will be guided to a suitable tooling system depending on diameter and tolerance.
En la página 3 tiene una guía de orientación para el uso de herramientas según diámetro y tolerancias.
Example: Bore Diameter 0.7874 + 0.0008 /-0 (H7) can be machined with the REAMAX® tooling system
Por ejemplo: si se busca el diámetro 20 H7, el sistema de mecanizado resultante es REAMAX®
Diameter [inch] Diámetro [mm] 0.0551 – 0.2204 1.40 – 5.59
IT Tolerance** Tolerancia IT **
0.2205 – 0.4919 5.60 – 12.49
0.4920 – 1.5748 12.50 – 40.00
1.5749 – 2.3622 40.01 – 60.00
2. 6
5 6 7
*
8
*
*
In the product specific sections all details can be found for each tooling system.
En el índice correspondiente se pueden encontrar todas las características de un producto en particular.
Utilizing to the type of bore and material to be machined, one is guided to the appropriate tool system. Cutting data and recommended ASG can be found in these tables.
Según el diámetro y el material a mecanizar, uno se guía por la herramienta apropiada para la tarea. De la tabla se pueden deducir las características de corte y el mejor ASG.
Example: Grey cast iron (GG 25), interrupted bore.
Por ejemplo: Hierro forjado gris GG 25, diámetro interrumpido.
Recommendation: TiN coated, REAMAX® 640.71 with ASG 01.
Recomendación: Cuchilla recubierta TiN, REAMAX® 640,71 con ASG 01.
Recommended cutting data: Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in (per tooth)
Datos de corte recomendados: Velocidad = 40 – 100 m/min Alimentación = 0.07 – 0.17 mm (por diente) Bore Type Tipo de agujero
2
f
íti
ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm
Subject to change. KOMET GROUP is not liable for damages resulting from selecting the incorrect tools.
TiN TiN
TiN TiN
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/m Feed = 0.003 – 0.006 in
ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
–
640.71
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
640.70
ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in
640.71
640.37
ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm
640.71
TiN
640.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in
TiN
640.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.004 – 0.007 in
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/m Feed = 0.003 – 0.006 in
640.71
TiN
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
640.37
ASG 07 vc = 80 – 220 m/min fz = 0,11 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.004 – 0.009 in
640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
TiN
DST
TiN TiN
ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in
ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/min Feed = 0.005 – 0.011 in
640.71
DBG
d l
ASG 05 vc = 70 – 180 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in
ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
640.70
640.71
DST
di ió
ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 295 – 790 ft/min Feed = 0.005 – 0.011 in
640.93
Ductile iron ferritic F
640.71
TiN
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
Alternative Alternativo
640.70
ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/m in Feed = 0.005 – 0.011 in
TiN
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
Recommendation Recomendado
640.70
640.92 DST
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Alternative Alternativo
ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 295 – 790 ft/min Feed = 0.005 – 0.011 in
640.92
TiN
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
DBG
Aceros no aleados RM % 500 N/mm2
Recommendation Recomendado
640.92
ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in
–
640.37 DBG
DST
Low Carbon Steel Hardness % 150 HB
TiN
Material Material
ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,19 mm
–
Salvo declaración escrita de lo contrario, KOMET GROUP no aceptará responsabilidad de daños que resulten a consecuencia de elegir la herramienta incorrecta.
Tool Selection Guide Guía para la selección de herramientas For all materials except aluminum / Para toda clase de materiales excepto aluminio Diameter [inch] Diámetro [mm] IT Tolerance** Tolerancia IT **
0.0551 – 0.2204 1.40 – 5.59
0.2205 – 0.4919 5.60 – 12.49
0.4920 – 1.5748 12.50 – 40.00
1.5749 – 2.3622 40.01 – 60.00
2.3623 – 11.8343 60.01 – 300.59
5 6 7
*
8
*
*
>8
For aluminum / Para aluminio Diameter [inch] Diámetro [mm] IT Tolerance** Tolerancia IT **
0.0551 – 0.1574 1.40 – 3.99
0.1575 – 0.7913 4.00 – 20.10
0.7914 – 1.5748 20.11 – 40.00
1.5749 – 2.3622 40.01 – 60.00
2.3623 – 11.8343 60.01 – 300.59
5 6 7
*
8
*
*
>8 In general we recommend PCD tipped tools for machining aluminum. If there is no standard tool in our catalog for your application, please contact us about special application tooling. See page 5, 128.
En general, recomendamos herramientas con cuchillas de PCD para cortar alumino. En caso de que no hubiera una herramienta estándar en nuestro catálogo para su aplicación, solicite una herramienta especial. Véase página 5, 128.
* Alternative: Expandable for wear compensation. **IT-Tolerance Class, see page 11
* Alternativa:compensación de diámetro por desgaste posible. **Tolerancia clase IT, ver página 11
3
Standard Reamer Overview Escariadores estándar – vista global Dihart offers standard tools with a diameter range from 0.0551 to 11.8343 inch.
Dihart ofrece herramientas estándar con un diámetro de 1.4 a 300.59 mm.
300.59 (11.8343)
139.59 ( 5.4957)
60.00 ( 2.3622)
40.00 ( 1.5748)
20.10 ( 0.7913)
17.60 ( 0.6929)
12.70 ( 0.5000)
12.50 ( 0.4920)
9.60 ( 0.3780)
5.60 ( 0.2205)
4.00 ( 0.1575)
1.40 ( 0.0551)
mm
(inch)
By diameter Según diámetro
*
Machine Connection Tipo de sujeción HSK-A, DAH, ABS®, Cylindrical Shank, ISO Taper HSK-A, DAH, ABS®, mango cilíndrico, Cono ISO Cylindrical Shank Mango cilíndrico Cylindrical Shank Mango cilíndrico Cylindrical Shank Mango cilíndrico DAH, Cylindrical Shank DAH, mango cilíndrico HSK-A, DAH, ABS®, Cylindrical Shank HSK-A, DAH, ABS®, mango cilíndrico Cylindrical Shank Mango cilíndrico
* Diameter 5.4958 – 11.8343 inch on request. * Diámetro 139.60 – 300.59 mm a solicitud de los interesados.
By system Según sistema
Expandable Expandible
Monobloc Monobloque
4
Modular
Solid Sólido
Dihart Special Tools Herramientas especiales Dihart Dihart specializes in the development of specific solutions for customers. Many times, Standard tools can not provide solutions for machining applications making special application tooling necessary. Using the questionnaire Form 500 on page 128 of this catalogue, inquiries for special tools can be made from Dihart. References to applications can be found in our application examples.
El desarrollo de soluciones especiales para clientes particulares representa un importante avance en las capacidades de Dihart. Muy a menudo es imposible llevar a cabo tareas de mecanizado con herramientas estándar debido a que la forma, las tolerancias y la calidad exigen un análisis de procesos y una labor de desarrollo de herramientas especiales. Por medio del cuestionario de la página 128 de este catálogo se puede consultar sobre las herramientas especiales que puede hacer Dihart en cualquier momento. Nuestros ejemplos indican a qué clase de aplicaciones pueden destinarse.
• Application specific design • Reduction of non-productive time • Technical advice by Dihart technicians • Combining machining operations • High efficiency and productivity
• Diseñadas para usos específicos • Reducen el tiempo de inactividad • Consejo técnico impartido por los técnicos de Dihart • Combinación de varias operaciones de mecanizado • La más elevada eficacia y productividad
5
Dihart Cutting Geometry – ASG Dihart Geometría de Corte – ASG
The cutting geometry (ASG) defines:
La Geometría de Corte (ASG) abarca:
• Bevel angle • Circular land • Back taper • Rake angle • Clearance angles
• ángulo de corte • ancho del margen circular • conicidad in versa • ángulo de desprendimiento • ángulo de incidencia
Tolerances of Dihart Reamers Tolerancias de los escariadores Dihart Manufacturing Tolerance of Expandable Reamers Tolerancia de fabricación de los escariadores expandibles
1
/2 T
1
Maximum reamer size Tamaño máximo de escariador D
T
/2 D 1/2 D
Maximum bore size Tamaño máximo de agujero
T = Bore tolerance Rango de tolerancia del agujero D = Manufacturing tolerance of reamer Rango de tolerancia de fabricación del escariador
Minimum reamer size Tamaño mínimo de escariador
Minimum bore size Tamaño mínimo de agujero
The diameter of an expandable reamer is ground to the center of the bore tolerance T. The expansion feature of these tools allows for wear compensation.
El diámetro de un escariador expandible es rectificado hasta la mitad de la tolerancia del agujero T. La característica de expansión de estos útiles permite compensar el desgaste.
Manufacturing Tolerance of Solid Reamers Tolerancia de fabricación de escariadores sólidos
D
Maximum reamer size Tamaño máximo de escariador
Minimum reamer size Tamaño mínimo de escariador
2
/3 T
T
1
/2 D 1/2 D
Maximum bore size Tamaño máximo de agujero
Minimum bore size Tamaño mínimo de agujero
6
The diameter of a solid reamer is ground to the upper third of the bore tolerance T.
T = Bore tolerance Rango de tolerancia del agujero D = Manufacturing tolerance of reamer Rango de tolerancia de fabricación del escariador
El campo de tolerancia de fabricación D de los escariadores fijos se encuentra en la tercera superior de la tolerancia del agujero T
Standard Cutting Geometries Geometrías estándar Geometry Geometría
Flute form Forma de Flauta
ASG 01
Straight Flute Flauta recta
ASG 02
Straight Flute Flauta recta
ASG 04
Chip evacuation Evacuacion de viruta
Bevel angles Ángulo del bisel
45°
45° 8°
Left Hand Spiral Flauta izquierda
30° 4°
ASG 05
Left Hand Spiral Flauta izquierda
25°
ASG 0501
Left Hand Spiral Flauta izquierda
25°
ASG 06
90°
Straight Flute Flauta recta
ASG 07
Straight Flute Flauta recta
ASG 0703
Straight Flute Flauta recta
Cutting materials and coatings Materiales de corte y recubrimientos
0,2 mm x 45°
Front Cutting Corte frontal
45°
90°
Front Cutting Corte frontal
0,2 mm x 45°
ASG 09
Straight Flute Flauta recta
20°
ASG 11
Straight Flute Flauta recta
45°
ASG 1101
Straight Flute Flauta recta
90° 0,2 mm x 45°
Front Cutting Corte frontal
Special Cutting Geometries Geometrías especiales Geometry Geometría
Flute form Forma estriado
ASG 09B
Straight Flute % Dia.1.2598 in Flauta recta % Ø 32 mm
Chip breaking geometry Geometría de control de viruta
ASG 1402
Straight Flute > Dia.1.2598 in Flauta recta > Ø 32 mm
Chip breaking geometry Geometría de control de viruta
ASG 0601
Straight Flute Flauta recta
90°
Straight Flute Flauta recta
90°
ASG 0704
Chip evacuation Evacuacion de viruta
Bevel angles Ángulo del bisel
We will be happy to assist you with the cutting parameters for special geometries.
Cutting materials and coatings Materiales de corte y recubrimientos
0,05 mm x 45°
Front Cutting For increased positional accuracy Corte frontal Para mayor precisión de posicionamiento
0,05 mm x 45°
Front Cutting For increased positional accuracy Corte frontal Para mayor precisión de posicionamiento
Estaremos gustosos de asistirlo con los parametros de corte para geometrias especiales.
7
Cutting Materials Materiales de cortar
DSA (carbide) is a fine-grain carbide (K05-K10) for conventional reaming. It‘s used because of its high abrasion resistance that gives good results in most commonly used materials. It is very suitable for coating allowing it to be used as a substrate for coated reamers.
DSA (carburo) es un metal duro de grano fino (K05 – K10) que se utiliza en el escariado normal. Destaca debido a su elevada resistencia a la abrasión, dando buenos resultados en los materiales más usados. Es apto para su aplicación en recubrimientos, y por tanto se emplea mayormente como material de corte para escariadores recubiertos.
DST (Cermet) is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal for machining non-alloyed or low alloyed steels up to 350 HB hardness. DST is also excellent for machining ductile iron.
DST (Cermet) es un material cortante de altas prestaciones, apto para el escariado a elevadas velocidades.DST es ideal para el mecanizado de aceros sin aleación o de baja aleación con una resistencia a la tensión de 1200 N/mm2. DST es igualmente excelente para el escariado de hierros dúctiles.
PCD (polycrystalline diamond) is a high-performance cutting material, and suitable for high-speed reaming of non-ferrous metals, such as aluminum, magnesium, etc. It‘s very high abrasion resistance make it an excellent choice for machining highsilicon content aluminum alloys.
PCD (diamante policristalino) es un material cortante de altas prestaciones,apto para el escariado a elevadas velocidades de metales no ferrosos como por ejemplo el aluminio, magnesio, etc. Debido a su elevada resistencia a la abrasión, se presta para el mecanizado de aleaciones de elevado contenido de silicio.
Coatings
Revestimientos
8
TiN is an all purpose coating material. It has a very smooth surface and has very little affinity to many materials. This avoids structure deformation which gives excellent surface-finish results when reaming, using considerably higher cutting data than non coated carbide reamers.
TiN es recubrimiento de propositos generales. Presenta una superficie muy lisa y tiene poca adherencia con muchos materiales. Gracias a ello se evitan formaciones con estructuras irregulares, lo que resulta en una superficie bien acabada cuando se hace el escariado, con características de corte considerablemente superiores en comparación con escariadores de carburo sin revestimiento.
DBG is a TiAlN coating, which offers a very high grade of hardness of approximately 3200 HV. The coating also has a very high oxidation resistance, making this particular high-performance coating very suitable for high cutting speeds, and also for use with mist coolant machining (MQL).
DBG es un revestimiento TiAIN que presenta un alto grado de dureza de aproximadamente 3200 HV. El recubrimiento presenta asimismo un alto grado de resistencia a la oxidación. Por ello es un revestimiento de altas prestaciones muy indicado para altas velocidades de corte y también para su empleo en el mecanizado con refrigerante vaporizado.
DJC is a combination of the high-performance cutting material DST (Cermet) and the highperformance coating DBG. This combination provides a very high tool life with higher feeds and speeds.
DJC reúne las altas prestaciones de corte de DST (Cermet) y de recubrimiento de DBG. Gracias a esta combinación, se puede conseguir una herramienta muy durable con excelentes propiedades cortantes. .
Measurement of Dihart Reamers Medición de los escariadores Dihart
180 º
Unequal Flute spacing Only two cutting edges are 180° opposed. < Measuring Blades Because the tool‘s back taper, measurement has to be done at the front of the cutting edge.
¡Posición angular desigual! Sólo dos filos están opuestos entre sí en 180°. < Dientes para medir Puesto que las herramientas son cónicos, la medición debe efectuarse en el frente de la arista cortante.
PCD tipped reamers require a non-contact measuring device!
¡Los escariadores con punta de PCD requieren dispositivo de medición sin contacto!
Identifying Measuring Blades
Marca de los dientes de medición
• Drive pin • Number • Punch-mark
• Perno de arrastre • Número • Marca de punzonado
9
Conversion-relations between Ra and Rz according to DIN 47 Conversión – relación entre Ra y Rz según DIN 47 For use with metric dimensions Para usar con dimensiones métricas N10 N11
25
N9
6.3
Dispersion-/scattering area Zona de dispersión
16 10
Upper limit of Rz for conversion of Ra to Rz Límite superior de Rz para la conversión de Ra en Rz
N8
4.0 2
2.5 1.5
Ra-values in µm / Valores Ra en µm
N7 N6 N5 N4 N3 N2 N1
Roughness grade according to DIN ISO 1302 Grado de acabado superficial según DIN ISO 1302
40
Upper limit of Ra for conversion from Ra to Rz Límite superior de Ra para la conversión de Ra en Rz
Ra
1.0 0.630 0.400
1 Ra
0.250 0.160 0.100 0.063
Rz
0.040 0.025
Rz
0.016
0.16 0.40 1.0 2.5 6.3 16 40 100 250 0.25 0.63 1.6 4.0 10 25 63 160
Rz-values in µm / Valores Rz en µm
Reading example: If the average roughness value Ra = 0.4 µm has to be converted into a comparable average Rz value it can be seen that Rz = 1.6 µm corresponds with the value of Ra = 0.4 µm. Reading example: If, however, the average value Rz = 25 µm has to be converted into a comparable average roughness value Ra, it can be seen that Ra = 2 µm corresponds with the value of Rz = 25 µm.
10
Ejemplo de lectura: Si el valor de acabado superficial Ra = 0,4 µm tiene que ser convertido a la escala Rz, se puede suponer que Rz = 1,6 µm es equivalente al valor de Ra = 0,4 µm.
Ejemplo de lectura: Sin embargo, si el acabado superficial medio es de Rz = 25 µm y tiene que ser convertido a la escala, puede suponerse que Ra = 2 µm corresponde al valor de Rz = 25 µm.
Numerical Values for Tolerance Grades in 0.001mm Valores numéricos para grados de tolerancia en 0,001mm For use with metric dimensions Para usar con dimensiones métricas IT-Tolerance Class / Clase de tolerancia IT
Nominal measurement mm Medición nominal mm from/desde to / a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a
1 3 3 6 6 10 10 18 18 30 30 50 50 80 80 120 120 180 180 250 250 315
1
2
3
4
5
6
7
8
9
10
11
12
0.8
1.2
2
3
4
6
10
14
25
40
60
100
1
1.5
2.5
4
5
8
12
18
30
48
75
120
1
1.5
2.5
4
6
9
15
22
36
58
90
150
1.2
2
3
5
8
11
18
27
43
70
110
180
1.5
2.5
4
6
9
13
21
33
52
84
130
210
1.5
2.5
4
7
11
16
25
39
62
100
160
250
2
3
5
8
13
19
30
46
74
120
190
300
2.5
4
6
10
15
22
35
54
87
140
220
350
3.5
5
8
12
18
25
40
63
100
160
250
400
4.5
7
10
14
20
29
46
72
115
185
290
460
6
8
12
16
23
32
52
81
130
210
320
520
11
12
Numerical Values for Tolerance Grades in inch Valores numéricos para grados de tolerancia en inch Nominal measurement inch Medición nominal inch from/desde to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a
0.039 0.118 0.118 0.236 0.236 0.394 0.394 0.709 0.709 1.181 1.181 1.969 1.969 3.150 3.150 4.724 4.724 7.087 7.087 9.843 9.843 12.402
IT-Tolerance Class / Clase de tolerancia IT 1
2
3
4
5
6
7
8
9
10
0.00003 0.00005
0.00008
0.00012
0.00016
0.00024
0.00039
0.00055
0.00098
0.00158
0.00236 0.00394
0.00004 0.00006
0.00010
0.00016
0.00020
0.00032
0.00047
0.00071
0.00118
0.00189
0.00295 0.00472
0.00004 0.00006
0.00010
0.00016
0.00024
0.00035
0.00059
0.00087
0.00142
0.00228
0.00354 0.00591
0.00005 0.00008
0.00012
0.00020
0.00032
0.00043
0.00071
0.00106
0.00169
0.00276
0.00433 0.00709
0.00006 0.00010
0.00016
0.00024
0.00035
0.00051
0.00083
0.00130
0.00205
0.00331
0.00512 0.00827
0.00006 0.00010
0.00016
0.00028
0.00043
0.00063
0.00098
0.00154
0.00244
0.00394
0.00630 0.00984
0.00008 0.00012
0.00020
0.00032
0.00051
0.00075
0.00118
0.00181
0.00291
0.00472
0.00748 0.01181
0.00010 0.00016
0.00024
0.00039
0.00059
0.00087
0.00138
0.00213
0.00343
0.00551
0.00866 0.01378
0.00014 0.00020
0.00032
0.00047
0.00071
0.00098
0.00158
0.00248
0.00394
0.00630
0.00984 0.01575
0.00018 0.00028
0.00039
0.00055
0.00079
0.00114
0.00181
0.00284
0.00453
0.00728
0.01142 0.01811
0.00024 0.00032
0.00047
0.00063
0.00091
0.00126
0.00205
0.00319
0.00512
0.00827
0.01260 0.02047
For rough conversion: 0.0001 inch => 0.0025 mm 0.001 mm => 0.00004 inch
Para conversión aproximada: 0.0001 inch => 0.0025 mm 0.001 mm => 0.00004 inch
11
Product Overview Dihart Adapters Vista general de adaptadores Dihart DAH – Compensation Holder DAH – Porta-útiles de compensación
DAH Bushings Buje para DAH
DIN 69893-HSK-A and -B – DAH, page 106 DIN 69893-HSK-A y -B – DAH, página 106
DAH – Hydraulic chuck for cylindrical shank, page 110 DAH – Mandrino de expansión hidráulico para mango cilíndrico, página 110
ABS® – DAH, page 107 ABS® – DAH, página 107
DAH – Cylindrical shank weldon, page 111 DAH – Mango cilíndrico weldon, página 111
DIN 69871-SK-AD and -B – DAH, page 108 DIN 69871-SK-AD y -B – DAH, página 108 CAT V – DAH, page 109 CAT V – DAH, página 109
DAH – Collet chuck for cylindrical shank, page 113 DAH – Pinza de sujeción para mango cilíndrico, página 113
BT-MAS 403 AD and -B – DAH, page 108 BT-MAS 403 AD y -B – DAH, página 108
DAH – ABS®, page 112 DAH – ABS®, página 112
DPS – Floating Arbor DPS – Porta-útiles flotante
ABS® -EP 0547049 and other foreign patents Cylindrical shank – Collet chuck for cylindrical shank, page 123 Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123
Compensation Holder- EP 0235327 and other foreign patents REAMAX® – Patent registration nationally and overseas ABS® -EP 0547049 y otras patentes extranjeras Porta-útiles de compensación radial EP 0235327 y otras patentes extranjeras
12
DIN 69880-VDI – Collet chuck for cylindrical shank, page 122 DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122
REAMAX® – Patente con registro nacional y mundial
Product Overview – Reamers Vista general de escariadores Solid Reamers-Modular, Rapid Set Head System Escariadores sólidos modulares, sistema de cabeza intercambiable
Solid Reamers-Modular, REAMAX® System Escariadores sólidos modulares, sistema REAMAX®
Rapid Set Heads, page 90 Cabezas intercambiables, página 90
REAMAX®, page 78 REAMAX®, página 78
DAH short and long, page 92 DAH corto y largo, página 92
DAH, page 79 DAH, página 79
Cylindrical shank short and long, page 94/95 Mango cilíndrico corto y largo, página 94/95
Cylindrical shank short and long, page 80/81 Mango cilíndrico corto y largo, página 80/81
ABS®, page 93 ABS®, página 93
Solid Carbide Reamers Escariadores de metal duro Cylindrical shank, Solid Carbide, page 71 Mango cilíndrico, de carburo sólido, página 71
DIN 69893-HSK-A, short and long, page 91 DIN 69893-HSK-A, corto y largo, página 91
Cylindrical shank, Solid Carbide and Cermet, page 72/73 Mango cilíndrico, de carburo sólido y Cermet, página 72/73
Solid Reamer-Monobloc PCD Escariador fijo monobloque PCD Cylindrical shank, PCD 2- and 4-flute, page 102/103 Mango cilíndrico, PCD con 2 y 4 filos, página 102/103
13
Product Overview Dihart Adapters Vista general de adaptadores Dihart DAH – Compensation Holder DAH – Porta-útiles de compensación
DAH Bushings Buje para DAH
DIN 69893-HSK-A and -B – DAH, page 106 DIN 69893-HSK-A y -B – DAH, página 106
DAH – Hydraulic chuck for cylindrical shank, page 110 DAH – Mandrino de expansión hidráulico para mango cilíndrico, página 110
ABS® – DAH, page 107 ABS® – DAH, página 107
DAH – Cylindrical shank weldon, page 111 DAH – Mango cilíndrico weldon, página 111
DIN 69871-SK-AD and -B – DAH, page 108 DIN 69871-SK-AD y -B – DAH, página 108 CAT V – DAH, page 109 CAT V – DAH, página 109
DAH – Collet chuck for cylindrical shank, page 113 DAH – Pinza de sujeción para mango cilíndrico, página 113
BT-MAS 403 AD and -B – DAH, page 108 BT-MAS 403 AD y -B – DAH, página 108
DAH – ABS®, page 112 DAH – ABS®, página 112
DPS – Floating Arbor DPS – Porta-útiles flotante
Cylindrical shank – Collet chuck for cylindrical shank, page 123 Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123
14
DIN 69880-VDI – Collet chuck for cylindrical shank, page 122 DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122
Product Overview – Reamers Vista general de escariadores Expandable Reamers-Monobloc, Monomax™ System Escariadores expandibles monobloques, sistema Monomax™
Cylindrical shank short, page 46/47 Mango cilíndrico corto, página 46/47
Expandable Reamers-Modular, Cutting Ring System Escariadores expandibles modulares, sistema de anillo de corte
Cutting Ring, page 20 Anillo de corte, página 20
Cylindrical shank long, page 48/49 Mango cilíndrico largo, página 48/49
Cylindrical shank long, page 50/51 Mango cilíndrico largo, página 50/51
DAH, page 24/25 DAH, página 24/25
Cylindrical shank short and long, page 28–31 Mango cilíndrico corto y largo, página 28–31
Solid Reamers Monobloc, System Monomax™ Escariadores sólidos monobloque, sistema MonomaxTM
ABS®, page 26/27 ABS® , página 26/27
Cylindrical shank short, page 60/61 Mango cilíndrico corto, página 60/61
Cylindrical shank long, page 62/63 Mango cilíndrico largo, página 62/63
DIN 69893-HSK-A, short and long, page 21–23 DIN 69893-HSK-A, corto y largo, página 21–23
Cylindrical shank long, page 64/65 Mango cilíndrico largo, página 64/65
DIN 69871-ISO taper AD and B, short and long, page 32/33 DIN 69871-cono ISO-AD y B, corto y largo, página 32/33 15
• Multiblade and modular • Various cutting materials and coatings • Compensation of wear through expansion • High process capability • Can be reground and retipped • Filos múltiples y modulares • Diversos materiales cortantes y recubrimientos • Compensación de diámetro desgastado por medio de reajuste • Capacidad de proceso elevado • Puede ser reafilado y los filos remplazados
Overview Cutting Ring Visión general de anillo de corte
Page Página
Tool selection – Cutting data Selección de herramientas – Datos de corte
18
Cutting Rings Anillos de corte
20
Arbors Porta-útiles
21
Replacement parts Piezas de repuesto
34
Assembly instructions Indicaciones de montaje
38
17
Tool Selection Selección de herramientas
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
Bore Type Tipo de agujero
TiN
–
TiN
300.05
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
–
300.05 TiN
TiN
ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
–
300.07 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in 300.45 ASG 07 vc = 100 – 200 m/min fz = 0,11 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.009 in
TiN TiN
300.07 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in
ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,11 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.004 in
–
300.05
ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in
–
300.07 DBG
300.05 ASG 01 vc = 40 – 100 m/min fz = 0,11 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in
ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,19 mm Speed = 460 – 660 ft/min Feed = 0.003– 0.007 in
–
300.07 DBG
–
ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,19 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in
–
300.05 TiN
300.05 ASG 01 vc = 50 – 180 m/min fz = 0,10 – 0,20 mm Speed = 165 – 590 ft/min Feed = 0.004 – 0.008 in
TiN
300.45 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mms Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in
TiN
300.45 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
Alternative Alternativo
300.05
TiN
300.07 ASG 07 vc = 80 – 200 m/min fz = 0,11 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.004 – 0.009 in
300.05 ASG 01 vc = 50 – 100 m/min fz = 0,07 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.003 – 0.006 in
DBG
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
300.05 ASG 01 vc = 20 – 40 m/min fz = 0,06 – 0,14 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.006 in
300.05 ASG 01 vc = 60 – 150 m/min fz = 0,10 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.004 – 0.008 in
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
300.45 ASG 09 vc = 60 – 150 m/min fz = 0,10 – 0,22 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.009 in
ASG 01 vc = 60 – 150 m/min fz = 0,10 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.004 – 0.008 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
300.45 ASG 09 vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
300.05
TiN
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
300.05
300.45 ASG 09 vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
DBG
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
DST
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
ASG 01 vc = 50 – 150 m/min fz = 0,07– 0,16 mm Speed = 165 – 495 ft/min Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
18
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
300.25 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.004 – 0.008 in 300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
# 0.7874 # 20
0.7874 – 2.3622 20 – 60
" 2.3622 " 60
[inch]
0.004 – .012
0.008 – .020
0.012 – .028
[mm]
0.1 – 0.3
0.2 – 0.5
0.3 – 0.7
300.25 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in 300.25 ASG 01 vc = 9 – 18 m/min fz = 0,10 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.006 in 300.25 ASG 01 vc = 10 – 40 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in 300.25
ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.004 – 0.008 in
300.25
ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
300.45
DST
[inch] [mm]
–
HM
300.25 ASG 01 vc = 10 – 40 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in
HM
300.05 ASG 01 vc = 50 – 150 m/min fz = 0,07 – 0,17 mm Speed = 165 – 490 ft/min Feed = 0.003 – 0.007 in
–
HM
300.25 ASG 01 vc = 9 – 18 m/min fz = 0,10 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.006 in
HM
300.07 ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,18 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in
–
HM
300.25 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in
300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
HM
–
300.25 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
300.25 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
HM
DST
–
300.25 ASG 02 vc = 6 – 10 m/min fz = 0,10 – 0,25 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.010 in
HM
300.25 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
300.25 ASG 01 vc = 6 – 10 m/min fz = 0,08 – 0,20 mm Speeed = 20 – 33 ft/min Feed = 0.003 – 0.008 in
HM
HM HM HM HM
TiN
ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,18 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in
Stock allowance on Dia. / Sobre material en Ø
Stock allowance in Dia. Sobre material en diámetro
–
300.07
300.45
ASG 07 vc = 100 – 200 m/min fz = 0,08 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.008 in
ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in
DBG
DBG
ASG 07 vc = 100 – 180 m/min fz = 0,09 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in
ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,10 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.004 in
DBG
DBG
DST DST
ASG 07 vc = 140 – 240 m/min fz = 0,09 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in
300.07
300.05
Dia.-range Rango de diámetro
300.25 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
300.05
300.07
300.45
TiN
ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in
TiN
TiN
DBG
300.05
300.45
ASG 01 vc = 50 – 180 m/min fz = 0,08 – 0,20 mm Speed = 165 – 595 ft/min Feed = 0.003 – 0.008 in
ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
TiN
TiN
–
300.07
ASG 07 vc = 100 – 180 m/min fz = 0,09 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in
–
300.05
ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,13 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 07 vc = 140 – 240 m/min fz = 0,09 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
300.05
300.05
ASG 07 vc = 80 – 200 m/min fz = 0,09 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.004 – 0.009 in
300.25 ASG 02 vc = 6 – 10 m/min fz = 0,10 – 0,25 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.010 in
300.05
300.05
ASG 01 vc = 50 – 100 m/min fz = 0,06 – 0,15 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in
–
300.25 ASG 01 vc = 6 – 10 m/min fz = 0,08 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in
HM
ASG 07 * vc = 60 – 150 m/min fz = 0,06 – 0,16 mm Speed = 230 – 590 ft/min Feed = 0.002 – 0.006 in
TiN
DST
300.45
ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in
TiN
300.05
TiN
ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in
TiN
DST
300.45
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
HM
300.05
ASG 01 vc = 60 – 150 m/min fz = 0,08– 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
300.05
ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
300.45
Alternative Alternativo
HM
Recommendation Recomendado
HM
Alternative Alternativo
TiN
Recommendation Recomendado
TiN
DST
Atención: Especificación de avance fz mm/inch por diente!
ASG 09
vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
19
Anillo de corte
Ø 17.60 – 139.59 mm
Ø x*
Ø 0.6929 – 5.4957 inch
ØD
Cutting Rings
a l2
Cutting material Material de corte
Order No Referencia
HM TiN DBG DST DJC
ØD [mm]
ØD [inch]
Ø x* [mm]
Ø x* [inch]
a [mm]
a [inch]
HM TiN DBG l2 [mm]
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 45.59 45.60 – 79.59 79.60 – 100.59 100.60 – 110.59 110.60 – 139.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.7949 1.7950 – 3.1335 3.1336 – 3.9602 3.9603 – 4.3539 4.3540 – 5.4957
Ø D – 2.0 Ø D – 4.4 Ø D – 4.4 Ø D – 5.0 Ø D – 8.4 Ø D – 8.4 Ø D – 8.4 Ø D – 8.4
Ø D – .079 Ø D – .173 Ø D – .173 Ø D – .197 Ø D – .331 Ø D – .331 Ø D – .331 Ø D – .331
9.5 9.5 9.5 14.0 16.0 16.0 16.0 16.0
0.374 0.374 0.374 0.551 0.630 0.630 0.630 0.630
11.5 11.5 14.0 16.0 18.5 18.5 18.5 18.5
~
~
~
~
~
HM TiN DBG l2 [inch]
DST DJC
DST DJC
l2 [mm]
l2 [inch]
0.453 0.453 0.551 0.630 0.728 0.728 0.728 0.728
11.0 11.0 13.5 15.5 17.5 17.5 17.5 17.5
0.433 0.433 0.531 0.610 0.689 0.689 0.689 0.689
~
~
~
6 6 6 6 6 8 10 12
Cutting Ring from diameter 5.4958 to 11.8343 inch available on request.
Anillos de corte con diámetro de 139.60 a 300.59 mm bajo requerimiento del cliente.
• Modular cutting ring system fits all Dihart cutting ring holders • Replacement of blades or complete regrinding results for highest tool economy • Increased accuracy and machining of close tolerances • Adjustment allows for wear compensation
• Sistema modular de anillos de corte compatible con el conjunto de porta-útiles del sistema anillo de corte Dihart • Remplazo de cuchillas o reafilado total para mejorar su economía • Mayor precisión y tolerancia más cerrada • El ajuste permite compensar el desgaste sufrido
*Maximum cutting depth for front cutting geometries!
*¡Profundidad máxima de corte para carear con corte frontal!
Order example:
Ejemplo de pedido:
Order No
20
300.25 300.05 300.07 300.45 300.08
300.45
Bore Diameter
Bore Tolerance
Material or ASG
1.6535
+0.0006 /-0
Low Carbon Steel 1117
Referencia 300.45
Diámetro agujero
Tolerancia agujero
Material o ASG
42.0
H6
St 37
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm xs
Øe
ØD
f
b
Short / Corta
Order No1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
HSK-A
509.51.001 509.51.002 509.51.003 509.51.004 509.51.005 509.51.006 509.51.007 509.51.008 509.51.009 509.51.010 509.51.041 509.51.042 509.51.043 509.51.044 509.51.045 509.51.046 509.51.047 509.51.048
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
123 122 131 139 139 140 150 150 140 140 166 166 150 170 170 170 170 170
4.843 4.803 5.157 5.472 5.472 5.512 5.906 5.906 5.512 5.512 6.535 6.535 5.906 6.693 6.693 6.693 6.693 6.693
79 79 99 99 99 104 114 114 114 114 121 121 121 141 141 141 141 141
3.110 3.110 3.898 3.898 3.898 4.094 4.488 4.488 4.488 4.488 4.764 4.764 4.764 5.551 5.551 5.551 5.551 5.551
11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4
0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559
11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5
0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398
63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100
Arbors for diameters > 5.4957 inch and other HSK-sizes available on request.
Porta-útiles con diámetro > 139.59 mm y otros tamaños HSK bajo requerimiento del cliente.
• DIN 69893 – HSK-A • Inner coolant supply
• Con DIN 69893 – HSK-A • Con refrigeración interior
1
Arbor complete, Cutting Rings must be ordered separately, see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
21
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm xs
Øe
ØD
f
b
Long / Larga
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
HSK-A
509.76.001 509.76.002 509.76.003 509.76.004 509.76.005 509.76.006 509.76.007 509.76.008 509.76.009 509.76.010 509.76.041 509.76.042 509.76.043 509.76.044 509.76.045 509.76.046 509.76.047 509.76.048
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
163 162 201 199 199 200 230 230 220 220 266 266 250 275 275 275 275 275
6.417 6.378 7.913 7.835 7.835 7.874 9.055 9.055 8.661 8.661 10.472 10.472 9.843 10.827 10.827 10.827 10.827 10.827
119 119 159 159 159 164 194 194 194 194 221 221 221 246 246 246 246 246
4.685 4.685 6.260 6.260 6.260 6.457 7.638 7.638 7.638 7.638 8.701 8.701 8.701 9.685 9.685 9.685 9.685 9.685
11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4
0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559
11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5
0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398
63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100
Arbors for diameters > 5.4957 inch and other HSK-sizes available on request.
Porta-útiles con diámetro > 139.59 mm y otros tamaños HSK por bajo requerimiento del cliente.
• DIN 69893 – HSK-A • Inner coolant supply
• Con DIN 69893 – HSK-A • Con refrigeración interior
1
22
Order No1 Referencia1
Arbor complete, Cutting Rings must be ordered separately, see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 17.60 – 100.59 mm xs
Øe
ØD
f
b
Short / Corta
f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
ØD [inch]
519.46.001 519.46.002 519.46.003 519.46.004 519.46.005 519.46.006 519.46.007 519.46.008 519.46.009 519.46.018 519.46.019
519.51.001 519.51.002 519.51.003 519.51.004 519.51.005 519.51.006 519.51.007 519.51.008 519.51.009 519.51.018 519.51.019
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
ØD [inch]
519.76.001 519.76.002 519.76.003 519.76.004 519.76.005 519.76.006 519.76.007 519.76.008 519.76.009 519.76.018 519.76.019
519.81.001 519.81.002 519.81.003 519.81.004 519.81.005 519.81.006 519.81.007 519.81.008 519.81.009 519.81.018 519.81.019
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
125 124 144 142 138 151 151 141 141 166 166
4.921 4.882 5.669 5.591 5.433 5.945 5.945 5.551 5.551 6.535 6.535
81 81 102 102 102 115 115 115 115 137 137
3.189 3.189 4.016 4.016 4.016 4.528 4.528 4.528 4.528 5.394 5.394
11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2
0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094
~
~
1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059
63 63 63 63 63 63 63 63 63 100 100
Long / Larga
For blind hole machining.
f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A 165 164 195 219 226 250 250 265 265 266 266
6.496 6.457 7.677 8.622 8.898 9.843 9.843 10.433 10.433 10.472 10.472
121 121 153 179 189 214 214 239 239 237 237
4.764 4.764 6.024 7.047 7.441 8.425 8.425 9.409 9.409 9.331 9.331
11.2 11.2 15.2 20.3 24.1 27.8 27.8 37 37 53.2 53.2
0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094
~
~
1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059
63 63 63 63 63 63 63 63 63 100 100
Para mecanizado de agujero ciego.
• DIN 69893 – HSK-A • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20
•Con DIN 69893 – HSK-A • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
For replacement parts, see page 35/37
Para piezas de repuesto ver página 35/37
23
Cutting Ring Arbors / DAH*
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte / DAH*
Ø 17.60 – 139.59 mm L
Øe
ØD
f
b
Order No1 Referencia1
ØD [inch]
L [mm]
L [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
DAH*
507.02.038 507.02.039 507.02.040 507.02.041 507.02.042
17.60 – 21.60 – 25.60 – 32.60 – 36.60 –
21.59 25.59 32.59 36.59 40.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980
93 93 114 114 114
3.661 3.661 4.488 4.488 4.488
75 75 96 96 96
2.953 2.953 3.780 3.780 3.780
11.5 11.5 15.0 21.9 21.9
0.453 0.453 0.591 0.862 0.862
11.0 11.0 11.0 14.0 14.0
0.433 0.433 0.433 0.551 0.551
63 63 63 63 63
507.02.001 507.02.002 507.02.003 507.02.004 507.02.037 507.02.005 507.02.006 507.02.007 507.02.043 507.02.044
17.60 – 21.60 – 25.60 – 32.60 – 36.60 – 40.60 – 45.60 – 50.60 – 60.60 – 70.60 –
21.59 25.59 32.59 36.59 40.59 45.59 50.59 60.59 70.59 79.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335
93 93 114 114 114 114 117 117 117 117
3.661 3.661 4.488 4.488 4.488 4.488 4.606 4.606 4.606 4.606
75 75 96 96 96 96 99 99 99 99
2.953 2.953 3.780 3.780 3.780 3.780 3.898 3.898 3.898 3.898
11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0
0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575
11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5
0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965
81 81 81 81 81 81 81 81 81 81
60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
121.5 121.5 121.5 121.5 122.5 122.5 122.5 122.5 122.5 122.5
4.783 4.783 4.783 4.783 4.823 4.823 4.823 4.823 4.823 4.823
96 96 96 96 97 97 97 97 97 97
3.780 3.780 3.780 3.780 3.819 3.819 3.819 3.819 3.819 3.819
40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4
1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559
24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5
0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398
115 115 115 115 115 115 115 115 115 115
507.02.008 507.02.009 507.02.010 507.02.011 507.02.012 507.02.013 507.02.014 507.02.015 507.02.016 507.02.017
24
ØD [mm]
Arbors for diameters > 5.4957 inch available on request.
Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.
• For use with DAH adapters* patent Dihart® • Inner coolant supply
• Con adaptador para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior
* For DAH adapters see page 104 1 Arbor complete, Cutting Rings must be ordered separately, see page 20
* Para adaptador DAH, ver página 104 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
For replacement parts, see page 34
Para piezas de repuesto ver página 34
Cutting Ring Arbors / DAH*
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte / DAH*
Ø 17.60 – 100.59 mm L
Øe
ØD
f
b
ØD [mm]
f f L L b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] DAH*
ØD [inch]
Order No1 Referencia1
Order No1 Referencia1
~
~
517.76.012 517.76.013 517.76.014 517.76.015
517.81.012 517.81.013 517.81.014 517.81.015
17.60 – 21.60 – 25.60 – 32.60 –
21.59 25.59 32.59 40.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980
93 93 114 114
3.661 3.661 4.488 4.488
75 75 96 96
2.953 2.953 3.780 3.780
11.2 11.2 15.2 20.3
0.441 0.441 0.598 0.799
1.0 1.0 1.0 1.5
0.039 0.039 0.039 0.059
63 63 63 63
517.76.001 517.76.002 517.76.003 517.76.004 517.76.005 517.76.006 517.76.007
517.81.001 517.81.002 517.81.003 517.81.004 517.81.005 517.81.006 517.81.007
17.60 – 21.60 – 25.60 – 32.60 – 40.60 – 45.60 – 50.60 –
21.59 25.59 32.59 40.59 45.59 50.59 60.59
.6929 – .8500 .8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854
93 93 114 114 114 114 114
3.661 3.661 4.488 4.488 4.488 4.488 4.488
75 75 96 96 96 96 96
2.953 2.953 3.780 3.780 3.780 3.780 3.780
11.2 11.2 15.2 20.3 24.1 27.8 27.8
0.441 0.441 0.598 0.799 0.949 1.094 1.094
1.0 1.0 1.0 1.5 1.5 1.5 1.5
0.039 0.039 0.039 0.059 0.059 0.059 0.059
81 81 81 81 81 81 81
517.76.008 517.76.009 517.76.010 517.76.011
517.81.008 517.81.009 517.81.010 517.81.011
60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
145.5 145.5 155.5 155.5
5.728 5.728 6.122 6.122
120 120 130 130
4.724 4.724 5.118 5.118
37.0 37.0 53.2 53.2
1.457 1.457 2.094 2.094
1.5 1.5 1.5 1.5
0.059 0.059 0.059 0.059
115 115 115 115
For blind hole machining.
Para mecanizado de agujero ciego.
• For use with DAH adapters* patent Dihart® • Inner coolant supply
• Con adaptador para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior
* For DAH adapters see page 104 1 Arbor complete, Cutting Rings must be ordered separately, see page 20
* Para adaptador DAH, ver página 104 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
For replacement parts, see page 35
Para piezas de repuesto ver página 35
25
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm xs
Øe
ØD
f
b
Order No1 Referencia1
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
ABS®
508.53.036 508.53.037 508.53.038 508.53.039 508.53.040
17.60 – 21.60 – 25.60 – 32.60 – 36.60 –
21.59 25.59 32.59 36.59 40.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980
95 95 116 116 116
3.740 3.740 4.567 4.567 4.567
85 85 106 106 106
3.346 3.346 4.173 4.173 4.173
11.5 11.5 15.0 21.9 21.9
0.453 0.453 0.591 0.862 0.862
11.0 11.0 11.0 14.0 14.0
0.433 0.433 0.433 0.551 0.551
32 32 32 32 32
508.53.001 508.53.002 508.53.003 508.53.004 508.53.018 508.53.005 508.53.006
17.60 – 21.60 – 25.60 – 32.60 – 36.60 – 40.60 – 45.60 –
21.59 25.59 32.59 36.59 40.59 45.59 50.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917
95 95 116 116 116 116 119
3.740 3.740 4.567 4.567 4.567 4.567 4.685
81 81 102 102 102 102 105
3.189 3.189 4.016 4.016 4.016 4.016 4.134
11.5 11.5 15.0 21.9 21.9 25.4 30.3
0.453 0.453 0.591 0.862 0.862 1.000 1.193
11.0 11.0 11.0 14.0 14.0 15.0 20.5
0.433 0.433 0.433 0.551 0.551 0.591 0.807
40 40 40 40 40 40 40
508.53.019 508.53.020
50.60 – 60.59 60.60 – 65.59
1.9918 – 2.3854 2.3855 – 2.5823
119 119
4.685 4.685
105 105
4.134 4.134
30.3 40.0
1.193 1.575
20.5 24.5
0.807 0.965
50 50
508.53.021 508.53.009 508.53.010 508.53.011
65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
2.5823 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
125 125 125 125
4.921 4.921 4.921 4.921
105 105 105 105
4.134 4.134 4.134 4.134
40.0 40.0 56.2 56.2
1.575 1.575 2.213 2.213
24.5 24.5 28.5 28.5
0.965 0.965 1.122 1.122
63 63 63 63
508.53.022 508.53.023 508.53.024 508.53.025 508.53.026 508.53.027
100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
131.5 131.5 131.5 131.5 131.5 131.5
5.177 5.177 5.177 5.177 5.177 5.177
106.5 106.5 106.5 106.5 106.5 106.5
4.193 4.193 4.193 4.193 4.193 4.193
73.4 80.4 86.4 86.4 90.4 90.4
2.890 3.165 3.402 3.402 3.559 3.559
35.5 35.5 35.5 35.5 35.5 35.5
1.398 1.398 1.398 1.398 1.398 1.398
80 80 80 80 80 80
Arbors for diameters > 5.4957 inch available on request.
Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.
• KOMET ABS® connection • For other ABS® Tools, see KOMET ABS® catalog • Inner coolant supply
• Con fijador KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior
1
26
ØD [mm]
Arbor complete, Cutting Rings must be ordered separately, see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 17.60 – 100.59 mm xs
Øe
ØD
f
b
ØD [mm]
f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ABS®
ØD [inch]
Order No1 Referencia1
Order No1 Referencia1
~
~
518.78.015 518.78.016 518.78.017 518.78.018
518.82.015 518.82.016 518.82.017 518.82.018
17.60 – 21.60 – 25.60 – 32.60 –
21.59 25.59 32.59 40.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980
91 91 112 112
3.583 3.583 4.409 4.409
81 81 102 102
3.189 3.189 4.016 4.016
11.2 11.2 15.2 20.3
0.441 0.441 0.598 0.799
1.0 1.0 1.0 1.5
0.039 0.039 0.039 0.059
32 32 32 32
518.78.001 518.78.002 518.78.003 518.78.004 518.78.005 518.78.006
518.82.001 518.82.002 518.82.003 518.82.004 518.82.005 518.82.006
17.60 – 21.60 – 25.60 – 32.60 – 40.60 – 45.60 –
21.59 25.59 32.59 40.59 45.59 50.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917
95 95 116 116 116 119
3.740 3.740 4.567 4.567 4.567 4.685
81 81 102 102 102 105
3.189 3.189 4.016 4.016 4.016 4.134
11.2 11.2 15.2 20.3 24.1 27.8
0.441 0.441 0.598 0.799 0.949 1.094
1.0 1.0 1.0 1.5 1.5 1.5
0.039 0.039 0.039 0.059 0.059 0.059
40 40 40 40 40 40
518.78.012 518.78.013
518.82.012 518.82.013
50.60 – 60.59 1.9918 – 2.3854 60.60 – 65.59 2.3855 – 2.5823
119 119
4.685 4.685
105 105
4.134 4.134
27.8 37.0
1.094 1.457
1.5 1.5
0.059 0.059
50 50
518.78.014 518.78.009 518.78.010 518.78.011
518.82.014 518.82.009 518.82.010 518.82.011
65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
125 125 125 125
4.921 4.921 4.921 4.921
105 105 105 105
4.134 4.134 4.134 4.134
37.0 37.0 53.2 53.2
1.457 1.457 2.094 2.094
1.5 1.5 1.5 1.5
0.059 0.059 0.059 0.059
63 63 63 63
2.5824 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
For blind hole machining. • KOMET ABS® connection • For other ABS® Tools, see KOMET ABS® catalog • Inner coolant supply 1
Arbor complete, Cutting Rings must be ordered separately, see page 20
For replacement parts, see page 35/37
Para mecanizado de agujero ciego. • Con fijador KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior 1
Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
Para piezas de repuesto ver página 35/37
27
Cutting Ring Arbors
Ø 17.60 – 100.59 mm
Porta-útiles del anillo de corte L
Ød
c
Øe
ØD
f
b
Short / Corta (metric / métrico)
Order No1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Øe [mm]
f [mm]
Ø d h6 [mm]
503.76.001 503.76.002 503.76.003 503.76.004 503.76.012 503.76.005 503.76.006 503.76.007 503.76.008 503.76.009 503.76.010 503.76.011
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
142 142 163 172 172 173 185.5 185.5 189.5 189.5 203.5 203.5
81 81 102 102 102 102 105 105 105 105 105 105
50 50 50 56 56 56 60 60 60 60 70 70
11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2
11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5
20 20 20 25 25 25 32 32 32 32 40 40
Long / Larga (metric / métrico)
28
Order No1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Øe [mm]
f [mm]
Ø d h6 [mm]
504.76.001 504.76.002 504.76.003 504.76.004 504.76.005 504.76.006 504.76.007 504.76.008 504.76.009 504.76.010 504.76.011 504.76.012
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
182 182 214 249 249 271 294.5 294.5 321.5 321.5 338.5 338.5
121 121 153 179 179 200 214 214 237 237 240 240
50 50 50 56 56 56 60 60 60 60 70 70
11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2
11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5
20 20 20 25 25 25 32 32 32 32 40 40
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte L c
Ød
Øe
ØD
f
b
Short / Corta (inch)
Order No1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Øe [inch]
f [inch]
Ød [inch]
503.81.001 503.81.002 503.81.003 503.81.004 503.81.005 503.81.006 503.81.007 503.81.008 503.81.009 503.81.010 503.81.011 503.81.012
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
5.591 5.591 6.417 6.772 6.772 6.811 7.697 7.697 7.855 7.855 8.012 8.012
3.189 3.189 4.016 4.016 4.016 4.016 4.134 4.134 4.134 4.134 4.134 4.134
1.969 1.969 1.969 2.205 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756
0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213
0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122
0.750 0.750 0.750 1.000 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500
Long / Larga (inch)
Order No1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Øe [inch]
f [inch]
Ød [inch]
504.81.001 504.81.002 504.81.003 504.81.004 504.81.005 504.81.006 504.81.007 504.81.008 504.81.009 504.81.010 504.81.011 504.81.012
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
7.165 7.165 8.425 9.803 9.803 10.669 11.594 11.594 12.657 12.657 13.327 13.327
4.764 4.764 6.024 7.047 7.047 7.874 8.031 8.031 8.937 8.937 9.449 9.449
1.969 1.969 1.969 2.205 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756
0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213
0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122
0.750 0.750 0.750 1.000 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34
29
Cutting Ring Arbors
Ø 17.60 – 100.59 mm
Porta-útiles del anillo de corte f
L
Ød
Øe
ØD
c
b
Short / Corta (metric / métrico)
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Øe [mm]
f [mm]
Ø d h6 [mm]
513.76.001 513.76.002 513.76.003 513.76.004 513.76.005 513.76.006 513.76.007 513.76.008 513.76.009 513.76.010 513.76.011
513.81.001 513.81.002 513.81.003 513.81.004 513.81.005 513.81.006 513.81.007 513.81.008 513.81.009 513.81.010 513.81.011
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
132 132 153 159.5 159.5 166.5 166.5 166.5 166.5 176.5 176.5
81 81 102 102 102 105 105 105 105 105 105
50 50 50 56 56 60 60 60 60 70 70
11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2
1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
20 20 20 25 25 32 32 32 32 40 40
~
Long / Larga (metric / métrico)
30
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Øe [mm]
f [mm]
Ø d h6 [mm]
514.76.001 514.76.002 514.76.003 514.76.004 514.76.005 514.76.006 514.76.007 514.76.008 514.76.009 514.76.010 514.76.011
514.81.001 514.81.002 514.81.003 514.81.004 514.81.005 514.81.006 514.81.007 514.81.008 514.81.009 514.81.010 514.81.011
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
172 172 204 235.5 257.5 275.5 275.5 298.5 298.5 311.5 311.5
121 121 153 179 200 214 214 237 237 240 240
50 50 50 56 56 60 60 60 60 70 70
11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2
1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
20 20 20 25 25 32 32 32 32 40 40
For blind hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 35
~
Solamente para mecanizado de agujero ciego. • Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 35
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte L
f
Ød
Øe
ØD
c
b
Short / Corta (inch)
Order No1 Referencia1
Order No1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Øe [inch]
f [inch]
Ød [inch]
513.36.001 513.36.002 513.36.003 513.36.004 513.36.005 513.36.006 513.36.007 513.36.008 513.36.009 513.36.010 513.36.011
513.41.001 513.41.002 513.41.003 513.41.004 513.41.005 513.41.006 513.41.007 513.41.008 513.41.009 513.41.010 513.41.011
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
5.197 5.197 6.024 6.280 6.280 6.949 6.949 6.949 6.949 6.949 6.949
3.189 3.189 4.016 4.016 4.016 4.134 4.134 4.134 4.134 4.134 4.134
1.969 1.969 1.969 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756
0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094
0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059
.750 .750 .750 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500
~
Long / Larga (inch)
Order No1 Referencia1
Order No1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Øe [inch]
f [inch]
Ød [inch]
514.36.001 514.36.002 514.36.003 514.36.004 514.36.005 514.36.006 514.36.007 514.36.008 514.36.009 514.36.010 514.36.011
514.41.001 514.41.002 514.41.003 514.41.004 514.41.005 514.41.006 514.41.007 514.41.008 514.41.009 514.41.010 514.41.011
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
6.772 6.772 8.031 9.272 10.138 11.240 11.240 12.146 12.146 12.264 12.264
4.764 4.764 6.024 7.047 7.874 8.425 8.425 9.331 9.331 9.449 9.449
1.969 1.969 1.969 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756
0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094
0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059
0.750 0.750 0.750 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500
For blind hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 35
~
Solamente para mecanizado de agujero ciego. • Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 35
31
Cutting Ring Arbors
Ø 1.9918 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 50.60 – 139.59 mm xs
Øe
ØD
f
b
Short / Corta
Order No1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
ISO Taper Cono ISO
505.76.039 505.76.040 505.76.041 505.76.042 505.76.043 505.76.012 505.76.013 505.76.014 505.76.015 505.76.016 505.76.017
50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
143.1 143.1 141.1 124.1 124.1 125.1 155.1 155.1 155.1 155.1 155.1
5.634 5.634 5.555 4.886 4.886 4.925 6.106 6.106 6.106 6.106 6.106
105 105 105 105 105 106 136 136 136 136 136
4.134 4.134 4.134 4.134 4.134 4.173 5.354 5.354 5.354 5.354 5.354
30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4
1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559
20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5
0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398
50 50 50 50 50 50 50 50 50 50 50
Long / Larga
32
Order No1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
Øe [mm]
Øe [inch]
f [mm]
f [inch]
ISO Taper Cono ISO
500.76.039 500.76.040 500.76.041 500.76.042 500.76.043 500.76.012 500.76.013 500.76.014 500.76.015 500.76.016 500.76.017
50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
252.1 275.1 273.1 264.1 264.1 264.1 264.1 264.1 264.1 264.1 264.1
9.925 10.831 10.752 10.398 10.398 10.398 10.398 10.398 10.398 10.398 10.398
214 237 237 245 245 245 245 245 245 245 245
8.425 9.331 9.331 9.646 9.646 9.646 9.646 9.646 9.646 9.646 9.646
30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4
1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559
20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5
0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398
50 50 50 50 50 50 50 50 50 50 50
Arbors for diameters > 5.4957 inch available on request.
Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.
• ISO Taper 50 DIN 69871 AD+B connection • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34
• Con cono ISO 50 DIN 69871 AD+B • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34
Cutting Ring Arbors
Ø 1.9918 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 50.60 – 100.59 mm xs
ØD
Øe
f
b
Short / Corta ISO Taper f f xs xs b b Øe Øe Cono [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
ØD [inch]
515.76.013 515.76.008 515.76.009 515.76.010 515.76.011
515.81.013 515.81.008 515.81.009 515.81.010 515.81.011
50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
143.1 143.1 143.1 136.1 136.1
5.634 5.634 5.634 5.358 5.358
105 105 107 117 117
4.134 4.134 4.213 4.606 4.606
27.8 37.0 37.0 53.2 53.2
1.094 1.457 1.457 2.094 2.094
~
~
1.5 1.5 1.5 1.5 1.5
0.059 0.059 0.059 0.059 0.059
50 50 50 50 50
Long / Larga ISO Taper f f xs xs b b Øe Øe Cono [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO
Order No1 Referencia1
Order No1 Referencia1
ØD [mm]
ØD [inch]
510.76.013 510.76.008 510.76.009 510.76.010 510.76.011
510.81.013 510.81.008 510.81.009 510.81.010 510.81.011
50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
For blind hole machining. • ISO Taper 50 DIN 69871 AD+B connection • Inner coolant supply 1
Arbor complete, Cutting Rings must be ordered separately, see page 20
For replacement parts, see page 35
252.1 275.1 275.1 264.1 264.1
9.925 10.831 10.831 10.398 10.398
214 237 239 245 245
8.425 9.331 9.409 9.646 9.646
27.8 37.0 37.0 53.2 53.2
1.094 1.457 1.457 2.094 2.094
~
~
1.5 1.5 1.5 1.5 1.5
0.059 0.059 0.059 0.059 0.059
50 50 50 50 50
Solamente para mecanizado de agujero ciego. • Con cono ISO 50 DIN 69871 AD+B • Con refrigeración interior 1
Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20
Para piezas de repuesto ver página 35
33
Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte
1
2
3
For Series / Para series 500, 503, 504, 505, 507, 508, 509
34
ØD [mm]
ØD [inch]
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957
Order No / Referencia 1
Order No / Referencia 2
Order No / Referencia 3
099.15.001/10 099.15.001/10 099.15.002/13 099.15.006/19 099.15.006/19 099.15.009/22 099.00.088 099.00.088 099.00.090 099.00.090 099.00.092 099.00.092 099.00.095 099.00.095 099.00.095 099.00.095 099.00.095 099.00.095
301.80.001 301.80.001 301.80.002 301.80.003 301.80.003 301.80.004 301.80.005 301.80.005 301.80.006 301.80.006 301.80.007 301.80.007 306.20.001 306.20.002 306.20.003 306.20.003 306.20.004 306.20.004
300.30.002 300.30.002 300.30.003 300.30.004 300.30.004 300.30.005 300.30.006 300.30.006 300.30.007 300.30.007 300.30.008 300.30.008 300.30.008 300.30.008 300.30.008 300.30.008 300.30.009 300.30.009
Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte 2
*
* 3
4
1
For Series / Para series 510, 513, 514, 515, 517, 518, 519
ØD [mm]
ØD [inch]
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 65.59 65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.5823 2.5823 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602
* Complete conical screw, see page 36
Order No / Referencia Order No / Referencia Order No / Referencia Order No / Referencia 1 2 3 4 350.04.001 350.04.002 350.04.003 350.04.004 350.04.004 350.04.005 350.14.001 350.14.001 350.14.002 350.14.002 350.14.002 350.14.003 350.14.003
510.14.001 510.14.002 510.14.003 314.60.001 314.60.001 314.60.002 314.60.003 314.60.003 350.14.002 350.14.002 350.14.002 350.14.003 350.14.003
510.15.001 510.15.002 510.15.003 510.15.004 510.15.004 510.15.005 510.15.006 510.15.007 510.15.008 510.15.008 510.15.009 510.15.010 510.15.011
350.03.001 350.03.002 350.03.003 350.03.004 350.03.004 350.03.005 350.23.001 350.23.001 350.23.002 350.23.002 350.23.002 350.23.003 350.23.003
* Para tornillo completo ver página 36
35
Replacement Parts for Cutting Ring Arbors
Øe
Øe
Piezas de repuesto para porta-útiles del anillo de corte
For Series / Para series 510.76, 513.36, 513.76, 514.36, 514.76, 515.76, 517.76, 518.78, 519.46, 519.76
ØD [mm]
ØD [inch]
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 60.59 60.60 – 79.59 79.60 – 100.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 2.3854 2.3855 – 3.1335 3.1336 – 3.9602
Regular / Normal Order No Øe Øe Referencia [mm] [inch] 510.55.001 510.55.002 510.55.003 510.55.004 510.55.005 510.55.006 510.55.007 510.55.008
11.2 11.2 15.2 20.3 24.1 27.8 37.0 53.2
0.441 0.441 0.598 0.799 0.949 1.094 1.457 2.094
Oversize #1 / 1. Grande Order No Øe Øe Referencia [mm] [inch] 510.56.001 510.56.002 510.56.003 510.56.004 510.56.005 510.56.006 510.56.007 510.56.008
12.4 12.4 16.2 21.4 25.4 29.2 38.4 54.5
0.488 0.488 0.638 0.843 1.000 1.150 1.512 2.146
Oversize #2 / 2. Grande Order No Øe Øe Referencia [mm] [inch] 510.57.001 510.57.002 510.57.003 510.57.004 510.57.005 510.57.006 510.57.007 510.57.008
13.6 13.6 17.4 23.2 27.2 30.6 39.8 56.0
0.535 0.535 0.685 0.913 1.071 1.205 1.567 2.205
For Series / Para series 510.81, 513.41, 513.81, 514.41, 514.81, 515.81, 517.81, 518.82, 519.51, 519.81
36
ØD [mm]
ØD [inch]
17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 60.59 60.60 – 79.59 79.60 – 100.59
0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 2.3854 2.3855 – 3.1335 3.1336 – 3.9602
Regular / Normal Øe Øe Order No Referencia [mm] [inch] 510.45.001 510.45.002 510.45.003 510.45.004 510.45.005 510.45.006 510.45.007 510.45.008
11.2 11.2 15.2 20.3 24.1 27.8 37.0 53.2
0.441 0.441 0.598 0.799 0.949 1.094 1.457 2.094
Oversize #1 / 1. Grande Order No Øe Øe Referencia [mm] [inch] 510.46.001 510.46.002 510.46.003 510.46.004 510.46.005 510.46.006 510.46.007 510.46.008
12.4 12.4 16.2 21.4 25.4 29.2 38.4 54.5
0.488 0.488 0.638 0.843 1.000 1.150 1.512 2.146
Oversize #2 / 2. Grande Order No Øe Øe Referencia [mm] [inch] 510.47.001 510.47.002 510.47.003 510.47.004 510.47.005 510.47.006 510.47.007 510.47.008
13.6 13.6 17.4 23.2 27.2 30.6 39.8 56.0
0.535 0.535 0.685 0.913 1.071 1.205 1.567 2.205
Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte
1
2
For Series / Para series 508, 518
For Series / Para series 509, 519
HSK-A
Order No Referencia 1
Order No Referencia 2
63
1× 52911 01025 1× 52911 01020
51391 00063
100
2×52911 01430
51391 00100
For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement
ABS®
Order No Referencia
32 40 50 63 80
N00 17660 N00 17670 N00 17680 N00 17690 N00 17700
Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.
37
Cutting Ring – Assembly Instructions Anillo de corte – Indicaciones de montaje. Series 500 – 509
Apply light grease on thread. Aplicar grasa ligera a la rosca.
Clean arbor, taper and Cutting Ring thoroughly < free of grease. For Cutting Rings > Dia.3.12 inch, inside taper must be slightly greased. The position of the drive pins are marked red. Limpiar a fondo toda la grasa del porta-útiles, cono y anillo de corte. Para los anillos de corte de > Ø 80 mm el cono deberá engrasarse ligeramente. La posicion de los pernos de arrastre esta marcada en rojo.
Align the marking on arbor and Cutting Ring, check alignment of the coolant bores. Por favor observar las marcas en el porta-útiles y el anillo de corte. Comprobar la alineación de los agujeros de refrigerante.
Before tightening and adjusting, rotate the Cutting Ring against the direction of machining until contacting the drive pins. Antes de apretar y ajustar, girar el anillo de corte en sentido contrario a la dirección de mecanizado hasta que entre en contacto con los pernos de arrastre.
(+) Adjust the diameter to the middle of the tolerance (counter-clockwise thread). Ajustar el diámetro a la mitad de la tolerancia. Rosca derecha. (En contra del giro de las manecillas del reloj).
The diameter can only be measured at the marked cutting edges due to unequal flute spacing! ¡El diámetro solamente podrá ser medido en los filos de corte marcados, debido a la desigual posición angular!
38
Measure the diameter. If the diameter was set too large, the ring must be removed completely and the procedure must be started all over again! Medir el diámetro. Si el diámetro fue ajustado demasiado grande, ¡el anillo deberá ser desmontado por completo y el procedimiento deberá comenzarse de nuevo!
Cutting Ring – Assembly Instructions Anillo de corte – Indicaciones de montaje Serie 510 – 519 Thread the adjusting nut onto the arbor with the smooth face against the coolant supply bushing. Mount the Cutting Ring with the conical screw. Apretar la rosca en el porta-útiles con la cara suave dispuesta contra el buje. Monte el anillo de corte con el tornillo cónico.
Apply light grease on threads of conical screw. Aplicar grasa a las roscas del tornillo cónico.
M Clean arbor, taper, grinding surfaces and Cutting Ring thoroughly < free of grease. For Cutting Rings > Dia.3.12 inch, inside taper must be slightly greased. The position of the drive pins are marked red. Limpiar a fondo toda la grasa del porta-útiles, cono, superficies de afilado y anillo de corte. Para los anillos de corte de > Ø 80 mm el cono deberá engrasarse ligeramente. La posicion de los pernos de arrastre esta marcada en rojo. Before tightening and adjusting, rotate the Cutting Ring against the direction of machining until contacting the drive pins. Antes de apretar y ajustar, girar el anillo de corte en sentido contrario a la dirección de mecanizado hasta que entre en contacto con los pernos de arrastre.
After tightening the conical screw, check that there is space between bushing and ring. Tighten conical screw according to index table. Después de apretar el tornillo cónico asegurar que haya espacio entre el buje y el anillo. Apretar el tornillo cónico de acuerdo con la tabla indicadora. Torque M Dia.-range Rango de diámetro Par de torsión inicial M
Align the marking on arbor and Cutting Ring, check alignment of the coolant bores. Por favor observar las marcas en el porta-útiles y el anillo de corte. Comprobar la alineación de los agujeros de refrigerante.
(+)
[mm]
[inch]
[Nm]
[ft lbs]
18 – 25 26 – 32 33 – 40 41 – 45 46 – 60 61 – 79 80 – 100
0.71 – 0.98 0.99 – 1.26 1.27 – 1.57 1.58 – 1.77 1.78 – 2.36 2.37 – 3.11 3.12 – 3.94
16 – 18 25 – 28 48 – 55 65 – 75 90 – 110 120 – 140 180 – 220
12 – 13 18 – 21 35 – 41 48 – 55 66 – 81 88 – 103 133 – 162
Adjust the diameter to the middle of the tolerance. Ajustar el diámetro a la mitad de la tolerancia. The diameter can only be measured at the marked cutting edges due to unequal flute spacing! ¡El diámetro solamente podrá ser medido en los filos de corte marcados, debido a la desigual posición angular!
Measure the diameter. If the diameter was set too large the ring must be removed completely and the procedure must be started all over again! Medir el diámetro. Si el diámetro fue ajustado demasiado grande, ¡el anillo deberá ser desmontado por completo y el procedimiento deberá comenzarse de nuevo!
39
• High efficiency • Small bore tolerances can be reached • Straight- and left hand fluted for defined chip flow • Highest process capability • Compensation of wear through expansion • Sumamente eficiente • Se adaptan a las más estrechas tolerancias • Flauta recto y con giro a la izquierda para regular el flujo de la viruta • Capacidad de proceso elevado • Compensación de diámetro desgastado por medio de ajuste
Overview Monomax™ – Expandable Visión general de Monomax™ – Expandible
Page Página
Tool selection – Cutting data Selección de herramienta – Datos de corte
42
Expandable short Expandible corto
46
Expandable long Expandible largo
48
Replacement parts Piezas de repuesto
52
41
Tool Selection Selección de herramientas Short / Corta
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
TiN TiN
–
TiN
55J.71 ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
–
55J.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
–
55J.37 ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in
55J.93
TiN
55J.37 ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
55J.93
55J.71
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in
–
DBG
55J.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in
55J.37 ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in
–
DBG
TiN
TiN
55J.37 ASG 07 vc = 80- 220 m/min fz = 0,07 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in
55J.71 ASG 01 vc = 50 – 250 m/min fz = 0,07 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in
55J.71 ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
TiN
DST
DST
–
ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in
–
55J.37 ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in
–
55J.93
ASG 07 vc = 120 – 250 m/min fz = 0,07 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.009 in
55J.71 TiN
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
55J.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
Alternative Alternativo
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
55J.71
ASG 09 vc = 60 – 150 m/min fz = 0,07 – 0,22 mm Speed = 200 – 495 ft/min Feed = 0.003 – 0.009 in
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
55J.93
DBG
Fundición nodular ferrítica
55J.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in
ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
DST
Ductile iron ferritic
55J.71
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
55J.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in
TiN
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
55J.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
DBG
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Recommendation Recomendado
55J.93
DST
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Alternative Alternativo
DST
Aceros no aleados RM % 500 N/mm2
Recommendation Recomendado
TiN
Low Carbon Steel Hardness % 150 HB
DST
Material Material
DST
Bore Type Tipo de agujero
ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
42
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance fz mm/inch por diente! Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in
–
ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in
–
ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
[inch] [mm]
# 0.3937 # 10
0.3937 – 0.7874 10 – 20
" 0.7874 " 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
–
55J.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
HM
55J.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
HM
55J.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
55H.71
HM
55J.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55H.37
HM
55J.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55H.37
HM
55H.93 ASG 07 vc = 120 – 250 m/min fz = 0,06 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.002 – 0.008 in
–
ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
55H.21
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
55H.21
HM
HM
55H.37 ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55H.21
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
HM
TiN
55H.37 ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in
–
55H.71 TiN
55H.71 ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in
DBG
–
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
55H.71
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55H.21
ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55H.21
ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
55H.21
HM
HM HM
55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 –0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
HM
–
55H.21
HM
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
55J.93 DST
Stock allowance in Dia. Sobre material en diámetro
–
Reaming with carbide Escariar con carburo
HM
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
Stock allowance on Dia. / Sobre material en Ø Dia.-range Rango de diámetro
–
Reaming with carbide Escariar con carburo
55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0.12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55H.71 TiN
TiN
TiN
55H.71 ASG 01 vc = 50 – 250 m/min fz = 0,05 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.002 – 0.008 in
55H.71 ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
TiN
DST
55H.93 ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in
TiN
–
DBG
DST
55H.93 ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
55H.71
DBG
DBG
55H.37 ASG 07 vc = 80 – 220 m/min fz = 0,06 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.002 – 0.009 in
TiN
–
DST
DST TiN
55H.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
Alternative Alternativo
55H.71
55H.93
ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
Recommendation Recomendado
DBG
55H.93 ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in
Alternative Alternativo
TiN
DST
55H.93 ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in
DST
Recommendation Recomendado
Short / Corta
ASG 09
vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
43
Tool Selection Selección de herramientas Long / Larga
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
Bore Type Tipo de agujero
TiN
TiN
55R.71 TiN
TiN
ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
55R.70 TiN
TiN
55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
ASG 05 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
55R.71 TiN
55R.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
ASG 05 vc = 50 – 100 m/min fz = 0,04 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
55R.71
55R.71
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in
–
55R.37 DBG
55R.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in
55R.70
ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
55R.37 DBG
55R.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in
55R.70
ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
55R.71 TiN
55R.70 ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.007 in
ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in
TiN
TiN
DST
55R.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.008 in
DST
55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
TiN
55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
TiN
55R.37 ASG 07 vc = 80 – 200 m/min fz = 0,07 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.003 – 0.009 in
55R.71 ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
TiN
55R.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in
DBG
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
55R.92 ASG 05 vc = 60 – 150 m/min fz = 0,06 – 0,20 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.008 in
55R.93
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
55R.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
55R.71
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
55R.70
DST
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
55R.93 ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in
55R.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 00.011 in
TiN
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Alternative Alternativo
DBG
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
DST
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
44
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance fz mm/inch por diente! Long / Larga
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
55R.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55R.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 55R.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 55R.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
55Q.37
55Q.37
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
–
55Q.37
55Q.93
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,21 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.008 in
ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/minn Feed = 0.002 – 0.007 in ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
55Q.71
ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in
[inch] [mm]
# 0.3937 # 10
0.3937 – 0.7874 10 – 20
" 0.7874 " 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
–
HM
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
–
HM
55Q.37
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
HM
55R.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55Q.71
HM
ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in
TiN
55Q.71
–
55Q.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
TiN
–
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
55Q.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
HM
55R.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
55Q.71
55Q.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
HM
HM
–
55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55Q.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
HM
HM
55R.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
TiN
ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55Q.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
HM
HM
55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
HM
–
55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55Q.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
HM
HM HM
55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in
HM
–
55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in
HM
TiN
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
55Q.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
55R.92
DST
Stock allowance in Dia. Sobre material en diámetro
Reaming with carbide Escariar con carburo
HM
TiN
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
Stock allowance 0n Dia. / Sobre material en Ø Dia.-range Rango de diámetro
Reaming with carbide Escariar con carburo
55Q.71
DBG
55Q.71 ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.008 in
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
DBG
DST
55Q.93 ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
55Q.71
TiN
DST
55Q.93 ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
–
TiN
DBG
55Q.37 ASG 07 vc = 80 – 200 m/min fz = 0,06 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.002 – 0.009 in
Alternative Alternativo
55Q.71
TiN
TiN
55Q.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
–
DBG
DST
55Q.93 ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
Recommendation Recomendado
55Q.71
DBG
DST
55Q.93 ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in
Alternative Alternativo
DST
DST
55Q.93 ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in
TiN
Recommendation Recomendado
ASG 05
vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
45
Monomax™ – Expandable
Ø 5.60 – 40.59 mm
MonomaxTM – Expandible f
L c
Ød
ØD
a
b
Short / Corto (metric / métrico) *
Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
56G.21 – – – –
56J.21 56J.71 56J.37 56J.93 56J.67
56H.21 56H.71 56H.37 56H.93 56H.67
HM TiN DBG DST DJC
ØD [mm]
L [mm]
b [mm]
c [mm]
f [mm]
a [mm]
No of flutes No de filos
Ø d h6 [mm]
5.60 – 8.89 8.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
85 95 100 120 135 135
40 50 50 60 75 75
45 45 50 60 60 60
0.1 0.1 0.1 0.1 0.1 0.1
9.5 9.5 9.5 9.5 9.5 14.0
4 6 6 6 6 8
12 12 16 20 25 25
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Order example: Order No
46
~
56J.37
Ejemplo de pedido:
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Grey cast iron
Referencia 56J.37
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
GG 25
Monomax™ – Expandable
Ø 0.2205 – 1.5980 inch
MonomaxTM – Expandible f
L c
Ød
ØD
a
b
Short / Corto (inch) *
Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
55G.21 – – – –
55J.21 55J.71 55J.37 55J.93 55J.67
55H.21 55H.71 55H.37 55H.93 55H.67
HM TiN DBG DST DJC
ØD [inch]
L [inch]
b [inch]
c [inch]
f [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.2205 – 0.3500 0.3501 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
3.346 3.740 3.937 4.724 5.315 5.315
1.575 1.969 1.969 2.362 2.953 2.953
1.772 1.772 1.969 2.362 2.362 2.362
0.004 0.004 0.004 0.004 0.004 0.004
0.374 0.374 0.374 0.374 0.374 0.551
4 6 6 6 6 8
0.500 0.500 0.625 0.750 1.000 1.000
~
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N
o
55J.37
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Grey cast iron
Referencia 55J.37
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
GG 25
47
Monomax™ – Expandable
Ø 5.60 – 40.59 mm
MonomaxTM – Expandible f
L a
Ød
ØD
c
b
Long / Largo (metric / métrico) * Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
56P.21 – – – –
56R.21 56R.71 56R.37 56R.93 56R.67
56Q.21 56Q.71 56Q.37 56Q.93 56Q.67
HM TiN DBG DST DJC
ØD [mm]
L [mm]
b [mm]
c [mm]
f [mm]
a [mm]
No of flutes No de filos
Ø d h6 [mm]
5.60 – 8.89 8.90 – 9.89 9.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
130 130 160 180 200 210 210
85 85 115 130 140 150 150
45 45 45 50 60 60 60
0.1 0.1 0.1 0.1 0.1 0.1 0.1
9.5 9.5 9.5 9.5 9.5 9.5 14.0
4 6 6 6 6 6 8
12 12 12 16 20 25 25
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Order example: Order No
48
~
56R.93
Ejemplo de pedido:
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Ductile iron ferritic
Referencia 56R.93
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
GGG 40
Monomax™ – Expandable
Ø 0.2205 – 1.5980 inch
MonomaxTM – Expandible f
L a
ØD
Ød
c
b
Long / Largo (inch) * Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
55P.21 – – – –
55R.21 55R.71 55R.37 55R.93 55R.67
55Q.21 55Q.71 55Q.37 55Q.93 55Q.67
HM TiN DBG DST DJC
ØD [inch]
L [inch]
b [inch]
c [inch]
f [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.2205 – 0.3500 0.3501 – 0.3894 0.3895 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
5.118 5.118 6.299 7.087 7.874 8.268 8.268
3.346 3.346 4.528 5.118 5.512 5.906 5.906
1.772 1.772 1.772 1.969 2.362 2.362 2.362
0.004 0.004 0.004 0.004 0.004 0.004 0.004
0.374 0.374 0.374 0.374 0.374 0.374 0.551
4 6 6 6 6 6 8
0.500 0.500 0.500 0.625 0.750 1.000 1.000
~
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N
o
55R.93
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Ductile iron ferritic
Referencia 55R.93
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
GGG 40
49
Monomax™ – Expandable
Ø 7.90 – 40.59 mm
MonomaxTM – Expandible f
L a
ØD
Ød
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)
Cutting material Material de corte
Order No Referencia
HM TiN DBG DST DJC
56R.20 56R.70 56R.36 56R.92 56R.66
ØD [mm]
L [mm]
b [mm]
c [mm]
f [mm]
a [mm]
No. of flutes No de filos
Ø d h6 [mm]
7.90 – 9.89 9.90 – 11.89 11.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
130 160 160 180 200 210 210
85 115 115 130 140 150 150
45 45 45 50 60 60 60
0.1 0.1 0.1 0.1 0.1 0.1 0.1
8 8 8 8 8 9 9
4 4 6 6 6 6 8
12 12 12 16 20 25 25
For through hole machining.
~
Para mecanizado de agujero pasado.
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Ejemplo de pedido:
Order example: Order No
50
~
56R.92
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Low carbon steel 1117
Referencia 56R.92
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
St 37
Monomax™ – Expandable
Ø 0.3310 – 1.5980 inch
MonomaxTM – Expandible f
L a
ØD
Ød
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)
Cutting material Material de corte
Order No Referencia
HM TiN DBG DST DJC
55R.20 55R.70 55R.36 55R.92 55R.66
ØD [inch]
L [inch]
b [inch]
c [inch]
f [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.3110 – 0.3894 0.3895 – 0.4681 0.4682 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
5.118 5.118 6.299 7.087 7.874 8.268 8.268
3.346 3.346 4.528 5.118 5.512 5.906 5.906
1.772 1.772 1.772 1.969 2.362 2.362 2.362
0.004 0.004 0.004 0.004 0.004 0.004 0.004
0.315 0.315 0.315 0.315 0.315 0.354 0.354
4 4 6 6 6 6 8
0.500 0.500 0.500 0.625 0.750 1.000 1.000
For through hole machining.
~
~
Para mecanizado de agujero pasado.
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N 55R.92
o
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0005/-0
Low carbon steel 1117
Referencia 55R.92
Diámetro del agujero
Tolerancia del agujero
Material o ASG
20.0
H6
St 37
51
Replacement Parts Monomax™ – Expandable Piezas de repuesto MonomaxTM – Expandible For Series / Para series 56H, 56Q
52
Øe
Øe
For Series / Para series 56G, 56J, 56P, 56R
Regular / Normal
Regular / Normal
Oversize / Grande
Oversize / Grande
ØD [mm]
ØD [mm]
Order No Referencia
Order No Referencia
Øe [mm]
Order No Referencia
Order No Referencia
Øe [mm]
5.60 – 6.89
7,90 – 8,39
15A.10.20001
15A.11.20001
3.42
15A.12.20001
15A.13.20001
3.71
6.90 – 7.89
8,40 – 9,39
15A.10.20002
15A.11.20002
3.97
15A.12.20002
15A.13.20002
4.26
7.90 – 8.89
9,40 – 9,89
15A.10.20003
15A.11.20003
4.52
15A.12.20003
15A.13.20003
4.81
8.90 – 9.89
9,90 – 10,89
15A.10.20004
15A.11.20004
5.12
15A.12.20004
15A.13.20004
5.41
9.90 – 10.89
10,90 – 11,89
15A.10.20005
15A.11.20005
5.77
15A.12.20005
15A.13.20005
6.06
10.90 – 11.89
11,90 – 12,89
15A.10.20006
15A.11.20006
6.32
15A.12.20006
15A.13.20006
6.61
11.90 – 12.89
12,90 – 13,89
15A.10.20007
15A.11.20007
7.02
15A.12.20007
15A.13.20007
7.41
12.90 – 13.89
13,90 – 14,89
15A.10.20008
15A.11.20008
7.53
15A.12.20008
15A.13.20008
7.92
13.90 – 14.89
14,90 – 15,89
15A.10.20009
15A.11.20009
8.12
15A.12.20009
15A.13.20009
8.51
14.90 – 15.89
15,90 – 16,89
15A.10.20010
15A.11.20010
8.72
15A.12.20010
15A.13.20010
9.11
15.90 – 16.89
16,90 – 17,89
15A.10.20011
15A.11.20011
9.32
15A.12.20011
15A.13.20011
9.71
16.90 – 17.89
17,90 – 18,89
15A.10.20012
15A.11.20012
9.92
15A.12.20012
15A.13.20012
10.31
17.90 – 18.89
18,90 – 19,89
15A.10.20013
15A.11.20013
10.52
15A.12.20013
15A.13.20013
10.91
18.90 – 19.89
19,90 – 20,89
15A.10.20014
15A.11.20014
11.57
15A.12.20014
15A.13.20014
11.96
19.90 – 20.89
20,90 – 21,89
15A.10.20015
15A.11.20015
12.17
15A.12.20015
15A.13.20015
12.56
20.90 – 21.89
21,90 – 22,89
15A.10.20016
15A.11.20016
13.17
15A.12.20016
15A.13.20016
13.56
21.90 – 22.89
22,90 – 23,89
15A.10.20017
15A.11.20017
14.17
15A.12.20017
15A.13.20017
14.56
22.90 – 23.89
23,90 – 24,89
15A.10.20018
15A.11.20018
14.67
15A.12.20018
15A.13.20018
15.06
23.90 – 24.89
24,90 – 25,89
15A.10.20019
15A.11.20019
15.17
15A.12.20019
15A.13.20019
15.56
24.90 – 25.89
25,90 – 26,89
15A.10.20020
15A.11.20020
15.67
15A.12.20020
15A.13.20020
16.06
25.90 – 26.89
26,90 – 27,89
15A.10.20021
15A.11.20021
16.70
15A.12.20021
15A.13.20021
17.09
26.90 – 28.89
27,90 – 29,89
15A.10.20022
15A.11.20022
18.20
15A.12.20022
15A.13.20022
18.59
28.90 – 30.89
29,90 – 31,89
15A.10.20023
15A.11.20023
19.70
15A.12.20023
15A.13.20023
20.09
30.90 – 32.59
31,90 – 33,59
15A.10.20024
15A.11.20024
21.20
15A.12.20024
15A.13.20024
21.59
32.60 – 34.59
33,60 – 35,59
15A.10.20025
15A.11.20025
22.70
15A.12.20025
15A.13.20025
23.09
34.60 – 36.59
35,60 – 37,59
15A.10.20026
15A.11.20026
24.20
15A.12.20026
15A.13.20026
24.59
36.60 – 38.59
37,60 – 39,59
15A.10.20027
15A.11.20027
25.70
15A.12.20027
15A.13.20027
26.09
38.60 – 40.59
39,60 – 40,59
15A.10.20028
15A.11.20028
27.20
15A.12.20028
15A.13.20028
27.59
Replacement Parts Monomax™ – Expandable Piezas de repuesto MonomaxTM – Expandible For Series / Para series 55H, 55Q
Øe
Øe
For Series / Para series 55G, 55J, 55P, 55R
Regular / Normal
Regular / Normal
Oversize / Grande
Oversize / Grande
Order N Referencia
Order N Referencia
Øe [inch]
Order N Referencia
Order No Referencia
Øe [inch]
0.2205 – 0.2713 0.3110 – 0.3303
15A.10.20001
15A.11.20001
0.135
15A.12.20001
15A.13.20001
0.146
0.2714 – 0.3106 0.3304 – 0.3697
15A.10.20002
15A.11.20002
0.156
15A.12.20002
15A.13.20002
0.168
0.3107 – 0.3500 0.3698 – 0.3894
15A.10.20003
15A.11.20003
0.178
15A.12.20003
15A.13.20003
0.189
0.3501 – 0.3894 0.3895 – 0.4287
15A.10.20004
15A.11.20004
0.202
15A.12.20004
15A.13.20004
0.213
0.3895 – 0.4287 0.4288 – 0.4681
15A.10.20005
15A.11.20005
0.227
15A.12.20005
15A.13.20005
0.239
0.4288 – 0.4681 0.4682 – 0.5075
15A.10.20006
15A.11.20006
0.249
15A.12.20006
15A.13.20006
0.260
0.4682 – 0.5075 0.5076 – 0.5469
15A.10.20007
15A.11.20007
0.276
15A.12.20007
15A.13.20007
0.292
0.5076 – 0.5469 0.5470 – 0.5862
15A.10.20008
15A.11.20008
0.297
15A.12.20008
15A.13.20008
0.312
0.5470 – 0.5862 0.5863 – 0.6256
15A.10.20009
15A.11.20009
0.320
15A.12.20009
15A.13.20009
0.335
0.5863 – 0.6256 0.6257 – 0.6650
15A.10.20010
15A.11.20010
0.343
15A.12.20010
15A.13.20010
0.359
0.6257 – 0.6650 0.6651 – 0.7043
15A.10.20011
15A.11.20011
0.367
15A.12.20011
15A.13.20011
0.382
0.6651 – 0.7043 0.7044 – 0.7437
15A.10.20012
15A.11.20012
0.391
15A.12.20012
15A.13.20012
0.406
0.7044 – 0.7437 0.7438 – 0.7831
15A.10.20013
15A.11.20013
0.414
15A.12.20013
15A.13.20013
0.430
0.7438 – 0.7831 0.7832 – 0.8224
15A.10.20014
15A.11.20014
0.456
15A.12.20014
15A.13.20014
0.471
0.7832 – 0.8224 0.8225 – 0.8618
15A.10.20015
15A.11.20015
0.479
15A.12.20015
15A.13.20015
0.495
0.8225 – 0.8618 0.8619 – 0.9012
15A.10.20016
15A.11.20016
0.519
15A.12.20016
15A.13.20016
0.534
0.8619 – 0.9012 0.9013 – 0.9406
15A.10.20017
15A.11.20017
0.558
15A.12.20017
15A.13.20017
0.573
0.9013 – 0.9406 0.9407 – 0.9799
15A.10.20018
15A.11.20018
0.578
15A.12.20018
15A.13.20018
0.593
0.9407 – 0.9799 0.9800 – 1.0193
15A.10.20019
15A.11.20019
0.597
15A.12.20019
15A.13.20019
0.613
ØD [inch]
ØD [inch]
o
o
o
0.9800 – 1.0193 1.0194 – 1.0587
15A.10.20020
15A.11.20020
0.617
15A.12.20020
15A.13.20020
0.632
1.0194 – 1.0587 1.0588 – 1.0980
15A.10.20021
15A.11.20021
0.658
15A.12.20021
15A.13.20021
0.673
1.0588 – 1.1374 1.0981 – 1.1768
15A.10.20022
15A.11.20022
0.717
15A.12.20022
15A.13.20022
0.732
1.1375 – 1.2161 1.1769 – 1.2555
15A.10.20023
15A.11.20023
0.776
15A.12.20023
15A.13.20023
0.791
1.2162 – 1.2831 1.2556 – 1.3224
15A.10.20024
15A.11.20024
0.835
15A.12.20024
15A.13.20024
0.850
1.2832 – 1.3618 1.3225 – 1.4012
15A.10.20025
15A.11.20025
0.894
15A.12.20025
15A.13.20025
0.909
1.3619 – 1.4406 1.4013 – 1.4799
15A.10.20026
15A.11.20026
0.953
15A.12.20026
15A.13.20026
0.968
1.4407 – 1.5193 1.4800 – 1.5587
15A.10.20027
15A.11.20027
1.012
15A.12.20027
15A.13.20027
1.027
1.5194 – 1.5980 1.5588 – 1.5980
15A.10.20028
15A.11.20028
1.071
15A.12.20028
15A.13.20028
1.086
53
• Maximum stability • Precision ground per request • Coolant supply to the blades • Various cutting materials and coatings • High process capability • Máxima estabilidad • Alta precisión en el rectificado del diámetro • Refrigeración directa a los filos • Diversos materiales cortantes y recubrimientos • Capacidad de proceso elevado
Overview Monomax™ – Solid Visión general de Monomax™ – Sólido
Page Página
Tool selection – Cutting data Selección de herramienta – Datos de corte
56
Solid short Sólido, corto
60
Solid long Sólido, largo
62
55
Tool Selection Selección de herramientas Short / Corta
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
TiN
DST
TiN TiN TiN
55N.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in
–
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
–
55N.37
ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in
–
ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in
–
55N.37
55N.93
ASG 07 vc = 120 – 250 m/min fz = 0,07 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.009 in
–
55N.37 DBG
55N.37
ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
55N.71 TiN
–
DBG
55N.71 ASG 01 vc = 50 – 250 m/min fz = 0,07 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in
TiN
55N.93 ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in
TiN
55N.93 ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
55N.71
DBG
55N.37 ASG 07 vc = 80- 220 m/min fz = 0,07 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in
–
55N.71
ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in
–
55N.71 TiN
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
55N.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
Alternative Alternativo
55N.71
55N.71
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
55N.93 ASG 09 vc = 60 – 150 m/min fz = 0,07 – 0,22 mm Speed = 200 – 495 ft/min Feed = 0.003 – 0.009 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
55N.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in
55N.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
DST
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
55N.71
TiN
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
55N.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in
55N.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
DBG
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
DST
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
DST
Bore Type Tipo de agujero
ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
56
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance fz mm/inch por diente! Short / Corta
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
MM MM
MM MM
–
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
55M.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
55M.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 55M.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
55N.21 MM
–
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55N.21 –
55M.71
ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
MM
ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in
55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
MM
DST
ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in
55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55N.21
55M.37
55M.93
ASG 07 vc = 120 – 250 m/min fz = 0,06 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.002 – 0.008 in
–
MM
DBG
DST TiN
ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
ASG 01 vc = 6 – 10 m/min fz = 0,05 –0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55N.21
55M.37
55M.37
55M.71
ASG 01 vc = 50 – 250 m/min fz = 0,05 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.002 – 0.008 in
ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in
DBG
55M.37
55M.93
ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in
–
55M.71
DBG
ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in
DBG
DST
55M.93
ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in
TiN
55M.71 TiN
DBG
55M.37
TiN
–
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55N.21
55M.71
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
TiN
TiN
55M.71
ASG 07 vc = 80 – 220 m/min fz = 0,06 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.002 – 0.009 in
MM
55M.71
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0.12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
MM
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
–
MM
55M.71
55N.21
55N.21
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55N.21 –
MM
ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
TiN
DST
55M.93
TiN
–
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
Reaming with carbide Escariar con carburo
MM
55M.71
ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in
TiN
DST
55M.93
–
MM
–
ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in
Reaming with carbide Escariar con carburo
MM
55M.71
ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in
TiN
DST
55M.93
Alternative Alternativo
MM
Recommendation Recomendado
MM
Alternative Alternativo
MM
Recommendation Recomendado
ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
MM
55N.21
ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
MM
55N.21
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø
Stock allowance in Dia. Sobre material en diámetro
[inch] [mm]
# 0.3937 # 10
0.3937 – 0.7874 10 – 20
" 0.7874 " 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
55N.93 DST
Dia.-range Rango de diámetro
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
ASG 09
vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
57
Tool Selection Selección de herramientas Long / Larga
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
Bore Type Tipo de agujero
55U.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.008 in
TiN TiN TiN
55U.70 ASG 05 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
55U.71
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in
–
55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
55U.71 ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in
–
55U.93
ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
TiN
TiN TiN
55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
55U.71 ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
TiN
55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
DBG
55U.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in
55U.71
DBG
ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.007 in
55U.93
ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
55U.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
55U.70 TiN
55U.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in
TiN
DST TiN
55U.71 ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
TiN
55U.37 ASG 07 vc = 80 – 200 m/min fz = 0,07 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.003 – 0.009 in
55U.70 ASG 05 vc = 50 – 100 m/min fz = 0,04 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in
TiN
DST
DST
55U.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
55U.70 ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in
TiN
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in
55U.92
ASG 05 vc = 60 – 150 m/min fz = 0,06 – 0,20 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.008 in
ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in
55U.93
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
55U.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in
ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in
DBG
Fundición nodular ferrítica
55U.71 ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
DST
Ductile iron ferritic
55U.70
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
55U.93
TiN
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
55U.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 00.011 in
DBG
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Alternative Alternativo
DST
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
TiN
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
DST
Material Material
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
58
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance fz mm/inch por diente! Long / Larga
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
DST
–
ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/minn Feed = 0.002 – 0.007 in
–
ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
–
ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in
55U.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
0.3937 – 0.7874 10 – 20
" 0.7874 " 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
55U.92
DST
# 0.3937 # 10
HM
55U.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
55T.21
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55T.21
ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
55T.21
ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
55T.21
ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
55T.21
ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø [inch] [mm]
–
HM
55U.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in
55T.71
HM
55U.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
HM
55U.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in
ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
55T.21
HM
55U.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
HM
ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
HM
TiN
55T.93
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,21 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.008 in
–
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55T.21
HM
55U.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
55T.37 DBG
DBG
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55T.21
HM
–
ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
55T.21
HM
HM HM HM
55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
HM
ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
55T.37 DBG
DBG
DST
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
55T.37
55T.71
Stock allowance in Dia. Sobre material en diámetro
–
55T.71
55T.37
55T.93 DST
ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in
TiN
TiN
DBG
55T.71
55T.93
Dia.-range Rango de diámetro
55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in
55T.71
TiN
TiN
–
55T.37
TiN
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
55T.71
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.008 in
–
HM
TiN
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
55T.71
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
55T.21
55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in
HM
TiN
DST
55T.71
TiN
DST
–
55T.93
ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in
55T.71
ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in
ASG 07 vc = 80 – 200 m/min fz = 0,06 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.002 – 0.009 in
Reaming with carbide Escariar con carburo
HM
–
55T.93
ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
Reaming with carbide Escariar con carburo
55T.71
ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in
TiN
DST
55T.93
Alternative Alternativo
HM
Recommendation Recomendado
HM
Alternative Alternativo
HM
Recommendation Recomendado
ASG 05
vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
59
Monomax™ – Solid
Ø 5.60 – 40.59 mm
MonomaxTM – Sólido L c
ØD
Ød
a
b
Short / Corto (metric / métrico) *
Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
56K.21 – – – –
56N.21 56N.71 56N.37 56N.93 56N.67
56M.21 56M.71 56M.37 56M.93 56M.67
HM TiN DBG DST DJC
ØD [mm]
L [mm]
b [mm]
c [mm]
a [mm]
No of flutes No de filos
Ø d h6 [mm]
5.60 – 8.89 8.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
85 95 100 120 135 135
40 50 50 60 75 75
45 45 50 60 60 60
9.5 9.5 9.5 9.5 9.5 14.0
4 6 6 6 6 8
12 12 16 20 25 25
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example: Order No
60
~
56N.37
Ejemplo de pedido:
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Grey cast iron
Referencia 56N.37
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
GG 25
Monomax™ – Solid
Ø 0.2205 – 1.5980 inch
MonomaxTM – Sólido L c
ØD
Ød
a
b
Short / Corto (inch) * Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
55K.21 – – – –
55N.21 55N.71 55N.37 55N.93 55N.67
55M.21 55M.71 55M.37 55M.93 55M.67
HM TiN DBG DST DJC
ØD [inch]
L [inch]
b [inch]
c [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.2205 – 0.3500 0.3501 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
3.346 3.740 3.937 4.724 5.315 5.315
1.575 1.969 1.969 2.362 2.953 2.953
1.772 1.772 1.969 2.362 2.362 2.362
0.374 0.374 0.374 0.374 0.374 0.551
4 6 6 6 6 8
0.500 0.500 0.625 0.750 1.000 1.000
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N 55N.37
o
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Grey cast iron
Referencia 55N.37
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
GG 25
61
Monomax™ – Solid
Ø 5.60 – 40.59 mm
MonomaxTM – Sólido L c
ØD
Ød
a
b
Long / Largo (metric / métrico) *
Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
56S.21 – – – –
56U.21 56U.71 56U.37 56U.93 56U.67
56T.21 56T.71 56T.37 56T.93 56T.67
HM TiN DBG DST DJC
ØD [mm]
L [mm]
b [mm]
c [mm]
a [mm]
No of flutes No de filos
Ø d h6 [mm]
5.60 – 8.89 8.90 – 9.89 9.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
130 130 160 180 200 210 210
85 85 115 130 140 150 150
45 45 45 50 60 60 60
9.5 9.5 9.5 9.5 9.5 9.5 14.0
4 6 6 6 6 6 8
12 12 12 16 20 25 25
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
62
~
56U.93
o
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Ductile iron ferritic
Referencia 56U.93
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
GGG 40
Monomax™ – Solid
Ø 0.2205 – 1.5980 inch
MonomaxTM – Sólido L c
ØD
Ød
a
b
Long / Largo (inch) *
Cutting material Material de corte
Order No Referencia
Order No Referencia
Order No Referencia
55S.21 – – – –
55U.21 55U.71 55U.37 55U.93 55U.67
55T.21 55T.71 55T.37 55T.93 55T.67
HM TiN DBG DST DJC
ØD [inch]
L [inch]
b [inch]
c [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.2205 – 0.3500 0.3501 – 0.3894 0.3895 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
5.118 5.118 6.299 7.087 7.874 8.268 8.268
3.346 3.346 4.528 5.118 5.512 5.906 5.906
1.772 1.772 1.772 1.969 2.362 2.362 2.362
0.374 0.374 0.374 0.374 0.374 0.374 0.551
4 6 6 6 6 6 8
0.500 0.500 0.500 0.625 0.750 1.000 1.000
~
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N 55U.93
o
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Ductile iron ferritic
Referencia 55U.93
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
GGG 40
63
Monomax™ – Solid
Ø 7.90 – 40.59 inch
MonomaxTM – Sólido
L a
Ød
ØD
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)
Cutting material Material de corte
Order No Referencia
HM TiN DBG DST DJC
56U.20 56U.70 56U.36 56U.92 56U.66
ØD [mm]
L [mm]
b [mm]
c [mm]
a [mm]
No of flutes No de filos
Ø d h6 [mm]
7.90 – 9.89 9.90 – 11.89 11.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59
130 160 160 180 200 210 210
85 115 115 130 140 150 150
45 45 45 50 60 60 60
8 8 8 8 8 9 9
4 4 6 6 6 6 8
12 12 12 16 20 25 25
Para mecanizado de agujero pasado.
For through hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
Order example: Order No
64
56U.92
~
Ejemplo de pedido:
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Low carbon steel 1117
Referencia 56U.92
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
St 37
Monomax™ – Solid
Ø 0.3110 – 1.5980 inch
MonomaxTM – Sólido
L a
Ød
ØD
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)
Cutting material Material de corte
Order No Referencia
HM TiN DBG DST DJC
55U.20 55U.70 55U.36 55U.92 55U.66
ØD [inch]
L [inch]
b [inch]
c [inch]
a [inch]
No of flutes No de filos
Ød [inch]
0.3110 – 0.3894 0.3895 – 0.4681 0.4682 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980
5.118 6.299 6.299 7.087 7.874 8.268 8.268
3.346 4.528 4.528 5.118 5.512 5.906 5.906
1.772 1.772 1.772 1.969 2.362 2.362 2.362
0.315 0.315 0.315 0.315 0.315 0.354 0.354
4 4 6 6 6 6 8
0.500 0.500 0.500 0.625 0.750 1.000 1.000
~
Para mecanizado de agujero pasado.
For through hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior
Order example:
Ejemplo de pedido:
Order N 55U.92
o
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0017/-0
Low carbon steel 1117
Referencia 55U.92
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H9
St 37
65
• Diameters from 0.0551 up to 0.5000 inch • High Performance – speeds and feeds • Coolant supply to the blades • Various cutting materials and coatings • Straight- and left hand spiral for defined chip flow • Diámetro de 1,4 hasta 12,7 mm • Capacidad máxima de corte • Refrigeración directa a los filos • Diversos materiales cortantes y recubrimientos • Flautas recto y con giro a la izquierda para regular el flujo de la viruta
Overview Solid Carbide Reamers Visión general de escariadores fijos de carburo
Page Página
Tool selection – Cutting data Selección de herramientas – Datos de corte
68
Straight flute Flautas rectas
71
Left hand spiral Flautas con giro a la izquierda
72
DST Left hand spiral DST flautas con giro a la izquierda
73
67
Tool Selection Selección de herramientas
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
Bore Type Tipo de agujero
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
TiN
ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
Alternative Alternativo
–
TiN
526.39
ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
–
TiN
526.39
ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,11 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in
–
526.39 ASG 0501 vc = 40 – 100 m/min fz = 0,05 – 0,18 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in
ASG 0501 vc = 10 – 40 m/min fz = 0,04 – 0,09 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
–
526.39 TiN
–
TiN
526.39
ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,15 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
–
526.37 –
DBG
526.39 ASG 0501 vc = 50 – 200 m/min fz = 0,04 – 0,17 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501 vc = 80 – 150 m/min fz = 0,05 – 0,18 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501 vc = 70 – 200 m/min fz = 0,05 – 0,18 mm Speed = 230 – 660 ft/min Feed = 0.002 – 0.007 in
326.40 ASG 0501 vc = 60 – 100 m/min fz = 0,04 – 0,13 mm Speed = 200 – 330 ft/min Feed = 0.002 – 0.005 in
TiN
526.39 ASG 0501 vc = 10 – 40 m/min fz = 0,04 – 0,12 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
326.40 ASG 0501 vc = 75 – 120 m/min fz = 0,04 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in
ASG 0501 vc = 120 – 200 m/min fz = 0,04 – 0,15 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.006 in
–
526.37 –
DBG
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
526.39 ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,13 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.005 in
ASG 0501 vc = 75 – 120 m/min fz = 0,04 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in
ASG 0501 vc = 80 – 150 m/min fz = 0,04 – 0,15 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.006 in
–
526.39 –
TiN
Fundición nodular ferrítica
TiN
Ductile iron ferritic
TiN
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
526.39 ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,17 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.007 in
TiN
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
526.39
TiN
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
326.40
526.39 ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,17 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.007 in
DBG
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DBG
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
DBG
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
ASG 0501 vc = 50 – 200 m/min fz = 0,04 – 0,14 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
68
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance fz mm/inch por diente!
526.35 ASG 0501 vc = 10 – 20 m/min fz = 0,04 – 0,17 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.007 in
–
526.35 ASG 0501 vc = 10 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 526.35 ASG 0501 vc = 8 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
$ 0.3150 $8
[inch]
0.003 – 0.006
0.004 – 0.010
[mm]
0.08 – 0.15
0.1 – 0.25
326.40 DST
# 0.3150 #8
526.15 ASG 07 vc = 9 – 18 m/min fz = 0,04 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 526.15 ASG 07 vc = 9 – 18 m/min fz = 0,04 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 526.15 ASG 07 vc = 10 – 20 m/min fz = 0,04 – 0,14 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 526.15
ASG 07 vc = 10 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in
526.15
ASG 07 vc = 8 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø [inch] [mm]
–
HM
526.19 ASG 07 vc = 50 – 200 m/min fz = 0,04 – 0,11 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.004 in
526.19
–
HM
–
HM
526.35 ASG 0501 vc = 9 – 18 m/min fz = 0,04 – 0,18 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.007 in
HM
526.17 ASG 07 vc = 80 – 150 m/min fz = 0,04 – 0,12 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.005 in
–
HM
526.35 ASG 0501 vc = 9 – 18 m/min fz = 0,04 – 0,18 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.007 in
526.15 ASG 07 vc = 8 – 20 m/min fz = 0,04 – 0,15 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in
HM
526.17 ASG 07 vc = 120 – 200 m/min fz = 0,04 – 0,12 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.005 in
–
526.15 ASG 07 vc = 4 – 7 m/min fz = 0,04 – 0,09 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
526.35 ASG 0501 vc = 8 – 20 m/min fz = 0,04 – 0,18 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.007 in
526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,11 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.004 in
HM
–
–
526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,14 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
HM
526.35 ASG 0501 vc = 4 – 7 m/min fz = 0,04 – 0,12 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.005 in
526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,14 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in
HM
HM HM
DBG DBG
HM
TiN TiN
ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,12 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.005 in
526.17
Stock allowance in Dia. Sobre material en diámetro
–
526.19
DBG
ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,15 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in
ASG 07 vc = 10 – 40 m/min fz = 0,04 – 0,08 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.003 in
DBG
TiN
DBG
526.19
526.17
TiN
ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,09 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in
TiN
TiN
–
526.17
Dia.-range Rango de diámetro
–
526.19
ASG 07 vc = 10 – 40 m/min fz = 0,04 – 0,09 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 07 vc = 50 – 200 m/min fz = 0,04 – 0,14 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in
526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,13 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
HM
TiN
TiN
–
526.19
ASG 07 vc = 80 – 150 m/min fz = 0,04 – 0,15 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.006 in
ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,11 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.004 in
526.19
ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,11 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in
ASG 07 vc = 120 – 200 m/min fz = 0,04 – 0,15 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.006 in
526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,17 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.007 in
HM
–
526.19
ASG 07 vc = 70 – 200 m/min fz = 0,04 – 0,15 mm Speed = 230 – 660 ft/min Feed = 0.002 – 0.006 in
526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,17 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.007 in
526.19
ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
TiN
TiN
526.19
–
Reaming with carbide Escariar con carburo
HM
–
ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,11 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.004 in
Reaming with carbide Escariar con carburo
HM
526.19
ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in
TiN
TiN
526.19
Alternative Alternativo
HM
Recommendation Recomendado
HM
Alternative Alternativo
HM
Recommendation Recomendado
ASG 0501
vc =75 – 120 m/min fz = 0,4 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
69
Solid Carbide Reamers Escariador de carburo sólido
70
Solid Carbide Reamers
Ø 0.0551 – 0.5000 inch
Escariador de carburo sólido
Ø 1.40 – 12.70 mm
L c
Ød
ØD
a
b
Ø 0.0551 – 0.1634 inch Ø 1.40 – 4.15 mm *
Cutting material Material de corte
Ø 0.1635 – 0.5000 inch Ø 4.16 – 12.70 mm Order No Referencia
HM TiN DBG
526.15 526.19 526.17
ØD [mm]
ØD [inch]
L [mm]
L [inch]
b [mm]
b [inch]
c [mm]
c [inch]
a [mm]
a [inch]
No of flutes No de filos
Ø d h6 [mm]
1.40 – 2.75 2.76 – 3.15 3.16 – 4.15
0.0551 – 0.1083 0.1084 – 0.1240 0.1241 – 0.1634
48 48 54
1.890 1.890 2.126
20 20 26
0.787 0.787 1.024
28 28 28
1.102 1.102 1.102
6 8 8
0.236 0.315 0.315
4 4 4
3 3 4
4.16 – 4.79 4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70
0.1635 – 0.1886 0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000
74 74 91 91 91 103 103 118 118 132
2.913 2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197
38 38 55 55 55 63 63 73 73 87
1.496 1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425
36 36 36 36 36 40 40 45 45 45
1.417 1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772
8 12 12 16 16 16 20 20 24 28
0.315 0.472 0.472 0.630 0.630 0.630 0.787 0.787 0.945 1.102
4 4 4 4 6 6 6 6 6 6
6 6 8 8 8 10 10 12 12 14
~
~
• Cylindrical shank DIN 6535 HA • Inner coolant supply
• Con mango cilíndrico, DIN 6535 HA • Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
o
526.19
Bore Diameter
Bore Tolerance
Material or ASG
0.1969
+0.0007/-0
Low carbon Steel 1117
Referencia 526.19
Diámetro agujero
Tolerancia agujero
Material o ASG
5.0
H8
St 37
71
Solid Carbide Reamers
Ø 0.1887 – 0.5000 inch
Escariador de carburo sólido
Ø 4.80 – 12.70 mm
L c
Ød
ØD
a
b
Cutting material Material de corte
Order No Referencia
HM TiN DBG
526.35 526.39 526.37
ØD [mm]
ØD [inch]
L [mm]
L [inch]
b [mm]
b [inch]
c [mm]
c [inch]
a [mm]
a [inch]
No of flutes No de filos
Ø d h6 [mm]
4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70
0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000
74 91 91 91 103 103 118 118 132
2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197
38 55 55 55 63 63 73 73 87
1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425
36 36 36 36 40 40 45 45 45
1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772
12 12 16 16 16 20 20 24 28
0.472 0.472 0.630 0.630 0.630 0.787 0.787 0.945 1.102
4 4 4 6 6 6 6 6 6
6 8 8 8 10 10 12 12 14
For through hole machining.
• Con mango cilíndrico, DIN 6535 HA • Con refrigeración interior
Order example:
72
526.37
~
Para mecanizado de agujero pasado.
• Cylindrical shank DIN 6535 HA • Inner coolant supply
Order No
~
Ejemplo de pedido:
Bore Diameter
Bore Tolerance
Material
0.1963
+0.0007/-0
Ductile iron ferritic
Referencia 526.37
Diámetro agujero
Tolerancia agujero
Material
5.0
H8
GGG 40
Solid DST Reamers
Ø 0.1535 – 0.5000 inch
Escariador de DST sólido
Ø 3.90 – 12.70 mm
L c
Ød
ØD
a
b
* Order No Referencia
Cutting material Material de corte DST DJC
326.40 326.45
ØD [mm]
ØD [inch]
L [mm]
L [inch]
b [mm]
b [inch]
c [mm]
c [inch]
a [mm]
a [inch]
No of flutes No de filos
Ø d h6 [mm]
3.90 – 4.79 4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70
0.1535 – 0.1886 0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000
74 74 91 91 91 103 103 118 118 132
2.913 2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197
38 38 55 55 55 63 63 73 73 87
1.496 1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425
36 36 36 36 36 40 40 45 45 45
1.417 1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772
10 12 12 16 16 16 20 20 24 28
0.394 0.472 0.472 0.627 0.627 0.627 0.787 0.787 0.945 1.102
4 4 4 4 6 6 6 6 6 6
6 6 8 8 8 10 10 12 12 14
For through hole machining.
~
~
Para mecanizado de agujero pasado.
• Cylindrical shank DIN 6535 HA
• Con mango cilíndrico, DIN 6535 HA
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
o
326.40
Bore Diameter
Bore Tolerance
Material
0.1963
+0.0007/-0
St 37
Referencia 326.40
Diámetro agujero
Tolerancia agujero
Material
5.0
H8
St 37
73
• Modular tooling system • High precision replacement through face and taper contact • Newest multiple-flute reaming technology • Optimized for mist coolant applications (MQL) • High Performance – speeds and feeds • Sistema modular • Cambios de la más alta precisión por medio de un cono y una cara de contacto • Nueva tecnología de escariado de cortes múltiples • Optima para uso con refrigerante vaporizado MMS • Máxima capacidad de corte
Overview REAMAX® Visión general REAMAX®
Page Página
Tool selection – Cutting data Selección de herramienta – Datos de corte
76
Replaceable Heads Cabezas intercambiables
78
Arbors Porta-útiles
79
Replacement parts Piezas de repuesto
82
Assembly instructions Indicaciones de montaje
84
Disassembly instructions Indicaciones de desmontaje
85
75
Tool Selection Selección de herramientas
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
TiN
TiN TiN
640.93 ASG 07 vc = 100 – 220 m/min fz = 0,11 – 0,24 mm Speed = 330 – 720 ft/min Feed = 0.003 – 0.009 in 640.71 ASG 01 vc = 50 – 250 m/min fz = 0,10 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.004 – 0.008 in
TiN
640.71
640.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in
–
640.37 ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.007 in
–
640.37
ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.004 – 0.009 in
640.37
ASG 07 vc = 120 – 220 m/min fz = 0,11 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.004 – 0.009 in
640.93 ASG 07 vc = 120 – 250 m/min fz = 0,10 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.004 – 0.009 in
640.21 ASG 07 vc = 360 – 540 m/min fz = 0,10 – 0,21 mm Speed = 1190 – 1780 ft/min Feed = 0.004 – 0.008 in
640.70
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in
640.37 DBG
640.93 ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.004 – 0.009 in
DBG
ASG 07 vc = 80 – 220 m/min fz = 0,11 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.004 – 0.009 in
–
TiN
640.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in
640.37
ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
TiN
640.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.007 in
640.71
DBG
ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
TiN
TiN TiN TiN
640.71 ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in
640.71
TiN
640.92 ASG 05 vc = 70 – 180 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in
ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/min Feed = 0.005 – 0.011 in
TiN
DST DST
640.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
640.70
ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.007 in
–
640.71 TiN
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
640.92 ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in
DBG
Fundición nodular ferrítica
640.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
DST
Ductile iron ferritic
640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
HM
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
640.70 ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/m in Feed = 0.005 – 0.011 in
ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
640.92
DBG
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Alternative Alternativo
DST
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
TiN
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
TiN
Bore Type Tipo de agujero
ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
76
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
ASG 07 vc = 120 – 250 m/min fz = 0,08 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.008 in
640.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.006 in
–
640.21 ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in
–
640.21 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in 640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
HM
640.21
ASG 07 vc = 360 – 540 m/min fz = 0,10 – 0,21 mm Speed =1190 – 1780 ft/min Feed = 0.004 – 0.008 in
% 0.6299 % 16
" 0.6299 " 16
[inch]
0.004 – 0.010
0.008 – 0.012
[mm]
0.1 – 0.25
0.2 – 0.3
640.92
DST
Stock allowance in Dia. Sobre material en diámetro
[inch] [mm]
640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in 640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in 640.21
ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in
640.21
ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
640.21
ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø Dia.-range Rango de diámetro
HM
640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in
HM
640.37 ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.007 in
HM
DBG
ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in
–
HM
640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in
HM
640.37 ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.007 in
–
640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
HM
640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
640.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
ASG 07 vc = 160 – 280 m/min fz = 0,08 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
640.93 DST
–
640.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
HM
640.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
640.21 ASG 01 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in
HM
–
640.21 ASG 01 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in
HM
HM HM HM
640.20 ASG 04 vc = 6 – 10 m/min fz = 0,10 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.008 in
HM
TiN TiN TiN DBG
DBG
DST DST
ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in
640.37
640.71
TiN
–
640.71
ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in
640.37
640.93
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
DBG
TiN
DBG
640.71
640.93
ASG 01 vc = 50 – 250 m/min fz = 0,08 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in
ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in
TiN
TiN
–
640.37 ASG 07
ASG 07 vc = 100 – 220 m/min fz = 0,08 – 0,23 mm Speed = 330 – 720 ft/min Feed = 0.003 – 0.009 in
640.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in
640.71
ASG 01 vc = 15 – 40 m/min fz = 0,05 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 07 vc = 160 – 280 m/min fz = 0,08 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
640.71
ASG 01 vc = 50 – 120 m/min fz = 0,06 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in
640.71
vc = 80 – 220 m/min fz = 0,08 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in
–
640.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in
640.71
ASG 01 vc = 60 – 160 m/min fz = 0,08 – 0,20 mm Speed = 200 – 525 ft/min Feed = 0.003 – 0.008 in
640.71 TiN
DST
640.93
ASG 07 * vc = 70 – 180 m/min fz = 0,06 – 0,16 mm Speed = 230 – 590 ft/min Feed = 0.002 – 0.006 in
TiN
640.71
TiN
ASG 07 * vc = 90 – 200 m/min fz = 0,08 – 0,21 mm Speed = 300 – 660 ft/min Feed = 0.003 – 0.008 in
TiN
DST
640.93
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
HM
640.71
ASG 01 vc = 60 – 160 m/min fz = 0,08 – 0,20 mm Speed = 200 – 525 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
640.71
ASG 07 * vc = 90 – 200 m/min fz = 0,08 – 0,21 mm Speed = 300 – 660 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
640.93
Alternative Alternativo
HM
Recommendation Recomendado
HM
Alternative Alternativo
HM
Recommendation Recomendado
TiN
DST
Atención: Especificación de avance fz mm/inch por diente!
ASG 05
vc = 90 – 240 m/min fz = 0,12– 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
77
REAMAX® – Replaceable Heads
Ø 0.4920 – 1.5748 inch
REAMAX® – Cabezas intercambiables
Ø 12.500 – 40.000 mm
a
Ø x*
ØD
ØD
a
f
**
Cutting material Material de corte
Order No Referencia
Order No Referencia
640.20 640.70 640.36 640.92 640.66
640.21 640.71 640.37 640.93 640.67
HM TiN DBG DST DJC
ØD [mm]
ØD [inch]
Ø x* [mm]
Ø x* [inch]
a [mm]
a [inch]
f [mm]
f [inch]
No of flutes No de filos
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748
Ø D – 2.5 ØD–3 ØD–3 ØD–4 ØD–4
Ø D – 0.098 Ø D – 0.118 Ø D – 0.118 Ø D – 0.157 Ø D – 0.157
9 9 9 9 9
0.354 0.354 0.354 0.354 0.354
0.5 0.5 0.5 0.5 0.5
0.020 0.020 0.020 0.020 0.020
6 6 8 8 8
~
~
~
~
~
• Sistema modular REAMAX® apto para todos los portaútiles Dihart REAMAX® • Cabezas intercambiables de cermet y metal duro • Cambio de alta precisión
• Modular REAMAX® system fits all Dihart REAMAX® Arbors • Solid carbide/-cermet replaceable Heads • High precision replacement
For the use with minimum lubrication (MQL) we shall be happy to assist you.
Para el uso de cantidad de lubricacion minima, estaremos gustosos de asistirle.
* Maximum cutting depth for front cutting geometries! **For through hole machining.
* ¡Profundidad máxima de corte para carear con corte frontal! **Para mecanizado de agujeros pasados.
Order example:
Ejemplo de pedido:
Order No
78
~
640.37
Bore Diameter
Bore Tolerance
Material or ASG
0.7874
+0.0008/-0
Grey cast iron
Referencia 640.37
Diámetro agujero
Tolerancia agujero
Material o ASG
20.0
H7
GG 25
REAMAX® – Arbor / DAH* REAMAX® – Porta-útiles / DAH*
Ø 0.4920 – 1.5748 inch Ø 12.500 – 40.000 mm
ØD
L
b
Order No 1 Referencia1
ØD [mm]
ØD [inch]
L [mm]
L [inch]
b [mm]
b [inch]
DAH*
640.31.001 640.31.002 640.31.003 640.31.004 640.31.005
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748
137 169 196 230 270
5.394 6.654 7.717 9.055 10.630
5xØ D 5xØ D 5xØ D 5xØ D 5xØ D
5xØ D 5xØ D 5xØ D 5xØ D 5xØ D
81 81 81 81 81
• For use with DAH adapters* patent Dihart® • Inner coolant supply
• Con fijación para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior
*For DAH adapters, see page 104 1 Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78
*Para adaptadores DAH ver página 104 1 Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
For replacement parts, see page 82
Para piezas de repuesto, ver página 82
79
REAMAX® – Arbor
Ø 12.500 – 40.000 mm
REAMAX® – Porta-útiles L
ØD
Ød
c
b
Short / Corta (metric / métrico)
Order No 1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Ø d h6 [mm]
640.01.001 640.01.002 640.01.003 640.01.005 640.01.006
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000
107 119 140 160 199
3xØ D 3xØ D 3xØ D 3xØ D 3xØ D
48 50 56 56 60
16 20 25 25 32
Long / Larga (metric / métrico)
Order No 1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Ø d h6 [mm]
640.81.001 640.81.002 640.81.003 640.81.005 640.81.006
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000
137 169 196 226 270
5xØ D 5xØ D 5xØ D 5xØ D 5xØ D
48 50 56 56 60
16 20 25 25 32
• Cylindrical shank similar to DIN 1835 • Not suitable for shrink-fit • Inner coolant supply 1
80
Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78
For replacement parts, see page 82
• Con mango cilíndrico, similar al DIN 1835 • No apto para sujeción por expansión térmica • Con refrigeración interior 1
Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
Para piezas de repuesto, ver página 82
REAMAX® – Arbor
Ø 0.4920 – 1.5748 inch
REAMAX – Porta-útiles ®
L
ØD
Ød
c
b
Short / Corta (inch)
Order No 1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Ød [inch]
640.41.001 640.41.002 640.41.003 640.41.005 640.41.006
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748
4.213 4.685 5.512 6.299 7.835
3xØ D 3xØ D 3xØ D 3xØ D 3xØ D
1.890 1.969 2.205 2.205 2.362
0.625 0.750 1.000 1.000 1.250
Order No 1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Ød [inch]
640.61.001 640.61.002 640.61.003 640.61.005 640.61.006
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748
5.394 6.654 7.717 8.898 10.630
5xØ D 5xØ D 5xØ D 5xØ D 5xØ D
1.890 1.969 2.205 2.205 2.362
0.625 0.750 1.000 1.000 1.250
Long / Larga (inch)
• Cylindrical shank similar to DIN 1835 • Not suitable for shrink-fit • Inner coolant supply 1
Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78
For replacement parts, see page 82
• Con mango cilíndrico, similar al DIN 1835 • No apto para sujeción por expansión térmica • Con refrigeración interior 1
Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
Para piezas de repuesto, ver página 82
81
Replacement Parts for REAMAX® Piezas de repuesto para REAMAX® 2
Ød
4
1 3
For Series / Para series 640.01, 640.41
ØD [mm]
ØD [inch]
Ød [mm]
Ød [inch]
Order No Referencia 1
Order No Referencia 2
Order No Referencia 4
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748
16 20 25 25 32
0.625 0.750 1.000 1.000 1.250
640.03.001 640.03.002 640.03.003 640.03.004 640.03.005
640.04.001 640.04.002 640.04.003 640.04.005 640.04.006
1286439 1286447 1286463 1286463 1286501
For Series / Para series 640.31, 640.61, 640.81
82
ØD [mm]
ØD [inch]
Ød [mm]
Ød [inch]
DAH
Order No Referencia 1
Order No Referencia 3
Order No Referencia 4
12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 26.000 – 32.000 32.001 – 40.000
0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.0236 – 1.2598 1.2599 – 1.5748
16 20 25 25 – 32
0.625 0.750 1.000 1.000 – 1.250
81 81 81 – 81 81
640.03.001 640.03.002 640.03.003 640.03.004 640.03.004 640.03.005
640.84.001 640.84.002 640.84.003 640.84.005 640.84.004 640.84.006
1286439 1286447 1286463 1286463 1286501 1286501
REAMAX® REAMAX®
83
REAMAX® – Assembly Instructions REAMAX® – Indicaciones de montaje Series 640
M
Apply light grease on tie bar threads. Aplicar una capa ligera de grasa en la rosca del tornillo de sujeción.
Clean taper/face contact thoroughly (grease free).
Before tightening the replaceable head and tie bar, turn in a clockwise direction until it stops.
Limpiar meticulosamente la superficie del cono (libre de grasa).
For taper size 3, 4 and 5, locate marks on head and tie bar for correct assembly.
Antes de ajustar la cabeza reemplazable y de sujeción, giran en sentido de las agujas del reloj hasta el tope.
Para tamaños nominales 3, 4 y 5, ubicar las señales en la cabeza y en la barra para que empalmen como es debido.
Taper size Tamaño del porta
1
84
Dia.-range Selección de diámetro [mm]
Dia.-range Selección de diámetro [inch]
12.500 – 15.999
0.4920 – 0.6299
Cylindrical Cylindrical DAH shank shank Mango Mango cilíndrico cilíndrico [inch] [mm]
16
0.625
81
Width across flats Ancho de las placas [mm]
Size hexagon socket Tamaño del hexagono [mm]
12
4
Order No Hexagon wrench Referencia Tornillo hexagonal
Order No Hexagon wrench extra long Referencia Tornillo hexagonal larga
Torque M Fuerza de apriete M [Nm] [ft-lbs]
640.43.001 640.43.011
4–5 6–5
2
16.000 – 21.999
0.6300 – 0.8660
20
0.750
81
14
5
640.43.002 640.43.012
3
22.000 – 25.999
0.8661 – 1.0235
25
1.000
81
19
7
640.43.003 640.43.013 10–12
3–4 4–5 7–9
4
26.000 – 32.000
1.0236 – 1.2598
25
1.000
–
22
8
640.43.004 640.43.014 18–20 13–15
4
26.000 – 32.000
1.0236 – 1.2598
–
–
81
24
8
640.43.004 640.43.014 18–20 13–15
5
32.001 – 40.000
1.2599 – 1.5748
32
1.250
81
27
10
640.43.005 640.43.015 26–28 19–21
Assembling the REAMAX® head
Instalación de la cabeza intercambiable
• Clean the taper and face contact on head and arbor thoroughly (grease free). • Apply light grease on tie bar threads. • Locate tie bar on head and arbor. Important note: for taper size 3, 4 and 5 align markings on tie bar and head. • Draw in tie bar with the clamping nut. Before tightening, turn head and tie bar clockwise until it stops. • Tighten the clamping nut as much as possible using the torque guide to the specified torque M.
• Limpiar meticulosamente el cono y superficie de contacto de la cabeza y de la barra de sujeción (eliminar todo indicio de grasa). • Aplicar una capa ligera de grasa en la rosca del tornillo. • Coloeay el tornillo dentro de la cabeza y en el porta útiles. Atención: para tamaño nominal 3, 4 y 5, instalar alineando las señales en la cabeza y en la barra de sujeción. • Apretar el tornillo de sujeción con la tuerca. Antes de apretar, girar la cabeza y la barra hasta el tope. • Apretar la tuerca hasta el final utilizando la llave provista hasta el par de torsión indicado M.
REAMAX® – Disassembly instructions REAMAX® – Indicaciones de desmontaje Series 640
Loosen the clamping screw. Aflojar el tornillo de sujeción.
Locate hexagonal key in head and loosen by turning. Colocar la llave hexagonal en la cabeza y aflojarla.
Removing the REAMAX® head
Separar la cabeza intercambiable
• Loosen the clamping screw. • Pull tie bar from arbor and head. • Locate hexagonal key in head and loosen by turning.
• Aflojar el tornillo de sujeción. • Tirar la barra de sujeción para separarla del porta-útiles y de la cabeza. • Colocar la llave hexagonal en la cabeza y girar para aflojarla. 85
• Modular tooling system • Simple and fast replacement • Left hand spiral geometries for highest productivity • Excellent repeatability • Various cutting materials and coatings • Construcción modular • Facilidad y rapidez de cambio • Flautas con estriado con giro a la izquierda para la más alta productividad • Perfecta precisión dimensional • Diversos materiales cortantes y recubrimientos
Overview Rapid Set Head Visión general de cabezas intercambiables
Page Página
Tool selection – Cutting data Selección de herramientas – Datos de corte
88
Rapid Set Heads Cabezas intercambiables
90
Arbors Porta-útiles
91
Replacement parts Piezas de repuesto
96
Assembly instructions Indicaciones de montaje
97
87
Tool Selection Selección de herramientas
Attention: Feed (fz) listed is given in mm or inch per cutting edge!
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
TiN
TiN TiN
340.93 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in 340.93 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in 340.71 ASG 01 vc = 50 – 180 m/min fz = 0,10 – 0,20 mm Speed = 165 – 820 ft/min Feet = 0.004 – 0.008 in
TiN
340.71
340.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in
–
340.38 ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,19 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in
–
340.38
ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in
340.38
ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in
340.93 ASG 07 vc = 100 – 200 m/min fz = 0,10 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.009 in
340.70
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in
340.38 DBG
ASG 07 vc = 60 – 200 m/min fz = 0,11 – 0,24 mm Speed = 200 – 660 ft/min Feed = 0.004 – 0.009 in
–
TiN
340.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in
340.38
ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
TiN
340.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.007 in
340.71
DBG
ASG 01 vc = 50 – 100 m/min fz = 0,07 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.003 – 0.006 in
TiN
TiN TiN TiN
340.71 ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in
340.71
TiN
340.92 ASG 05 vc = 60 – 150 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in
ASG 05 vc = 60 – 150 m/min fz = 0,12 – 0,27 mm Speed = 200 – 500 ft/min Feed = 0.005 – 0.011 in
TiN
DST DST
340.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
340.70
ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,19 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in
–
340.71 TiN
Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable
340.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
340.92 ASG 05 vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
DBG
Fundición nodular ferrítica
340.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
DBG
Ductile iron ferritic
340.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in
DST
Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada
340.70 ASG 05 vc = 60 – 150 m/min fz = 0,12 – 0,27 mm Speed = 200 – 500 ft/min Feed = 0.005 – 0.011 in
ASG 05 vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados
340.92
DBG
Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2
Alternative Alternativo
DST
Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2
Recommendation Recomendado
DST
Aceros no aleados RM % 500 N/mm2
Alternative Alternativo
TiN
Low Carbon Steel Hardness % 150 HB
Recommendation Recomendado
TiN
Material Material
TiN
Bore Type Tipo de agujero
ASG 01 vc = 50 – 180 m/min fz = 0,07 – 0,16 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
88
Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.
Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.
DST
ASG 07 vc = 100 – 200 m/min fz = 0,08 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.008 in
340.21 ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in 340.21 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in 340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
# 0.6299 # 16
0.6299 – 1.1811 16 – 30
" 1.1811 " 30
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.020
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.5
340.21 ASG 02 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in 340.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in 340.21
ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in
340.21
ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
340.21
ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
340.92
DST
[inch] [mm]
–
HM
340.71 ASG 01 vc = 50 – 180 m/min fz = 0,07 – 0,16 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.006 in
340.93
–
HM
340.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in
HM
340.38 ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,18 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in
–
HM
340.21 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in
HM
340.38 ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,18 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in
–
340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
HM
340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in
340.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
HM
DBG
vc = 100 – 180 m/min fz = 0,08 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.009 in
–
340.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,10 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.004 in
HM
340.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in
340.21 ASG 02 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in
HM
–
340.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in
HM
HM HM HM
ASG 07 vc = 140 – 240 m/min fz = 0,08 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.003 – 0.009 in
Stock allowance on Dia. / Sobre material en Ø
Stock allowance in Dia. Sobre material en diámetro
HM
TiN TiN DBG
DBG
DST DST
ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in
340.38 ASG 07
340.71
Dia.-range Rango de diámetro
340.20 ASG 04 vc = 6 – 10 m/min fz = 0,10 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.008 in
340.71
340.38
340.93
TiN
ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in
ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in
DBG
TiN
DBG
340.71
340.93
ASG 01 vc = 50 – 180 m/min fz = 0,08 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in
ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in
TiN
TiN
–
340.38
ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.009 in
–
340.71
ASG 01 vc = 15 – 40 m/min fz = 0,05 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in
ASG 07 vc = 140 – 240 m/min fz = 0,08 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.003 – 0.009 in
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
340.71
340.71
ASG 07 vc = 60 – 200 m/min fz = 0,08 – 0,23 mm Speed = 200 – 660 ft/min Feed = 0.003 – 0.009 in
340.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in
340.71
340.71
ASG 01 vc = 50 – 100 m/min fz = 0,06 – 0,15 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in
–
340.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in
HM
ASG 07 * vc = 60 – 150 m/min fz = 0,06 – 0,16 mm Speed = 200 – 500 ft/min Feed = 0.002 – 0.006 in
TiN
DST
340.93
ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in
TiN
340.71
TiN
ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in
TiN
DST
340.93
ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in
HM
340.71
ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
340.71
ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in
Reaming with carbide Escariar con carburo
HM
340.93
Alternative Alternativo
HM
Recommendation Recomendado
HM
Alternative Alternativo
TiN
Recommendation Recomendado
TiN
DST
Atención: Especificación de avance fz mm/inch por diente!
ASG 05
vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
89
Cabezas intercambiables
Ø 9.60 – 60.00 mm
ØD
Ø x*
Ø 0.3780 – 2.3622 inch
ØD
Rapid Set Heads
a
a
l2
l2
** Cutting material Material de corte
Order No Referencia
Order No Referencia
340.20 340.70 340.37 340.92 340.66
340.21 340.71 340.38 340.93 340.67
HM TiN DBG DST DJC
ØD [mm]
ØD [inch]
Ø x* [mm]
Ø x* [inch]
a [mm]
a [inch]
l2 [mm]
l2 [inch]
No of flutes No de filos
No of flutes No de filos
9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 60.00
0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 2.3622
Ø D – 3.1 Ø D – 3.6 Ø D – 4.6 Ø D – 5.1 Ø D – 6.0 Ø D – 7.5 Ø D – 8.0
Ø D – 0.122 Ø D – 0.142 Ø D – 0.181 Ø D – 0.201 Ø D – 0.236 Ø D – 0.296 Ø D – 0.315
9.5 10.5 10.5 10.5 10.5 16 16
0.374 0.413 0.413 0.413 0.413 0.630 0.630
11 11 11 11 11 17 17
0.433 0.433 0.433 0.433 0.433 0.669 0.669
4 4 4 6 6 6 6
4 4 6 6 6 6 6
~
~
~
~
~
Right hand spiral head with carbide or TiN available on request.
Cabezas con flautas de giro a la derecha con carburo o TiN por encargo especial.
• Simple handling, short replacement time • Modular Rapid Set System fits all Rapid Set Head tool arbors • High production efficiency • Retipping possible
• Facilidad de cambio, tiempos de intercambio reducidos • Compatibles con todos los porta-útiles del sistema de cabezas intercambiables (RSH) • Gran seguridad en la producción • El cambio de filos es posible
* Maximum cutting depth for front cutting geometries! ** For through hole machining.
* ¡Profundidad máxima de corte para carear con corte frontal! ** Para mecanizado de agujeros pasados.
Order example:
Ejemplo de pedido:
Order No
90
~
340.92
Bore Diameter
Bore Tolerance
Material or ASG
1.6535
+0.0015/-0
Low carbon steel 1117
Referencia 340.92
Diámetro agujero
Tolerancia agujero
Material o ASG
42.0
H8
St 37
Rapid Set Head Arbor
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables
Ø 12.60 – 60.00 mm
ØD
xs
b
Short / Corta
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
HSK-A
549.01.001 549.01.002 549.01.003 549.01.004 549.01.005 549.01.006 549.01.007
549.51.001 549.51.002 549.51.003 549.51.004 549.51.005 549.51.006 549.51.007
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
126 135 144 152 160 178 176
4.961 5.315 5.669 5.984 6.299 7.008 6.929
80 90 100 110 120 140 150
3.150 3.543 3.937 4.331 4.724 5.512 5.906
63 63 63 63 63 63 63
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
HSK-A
549.06.001 549.06.002 549.06.003 549.06.004 549.06.005 549.06.006 549.06.007
549.56.001 549.56.002 549.56.003 549.56.004 549.56.005 549.56.006 549.56.007
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
166 175 184 202 210 238 246
6.535 6.890 7.244 7.953 8.268 9.370 9.685
120 130 140 160 170 200 220
4.724 5.118 5.512 6.299 6.693 7.874 8.661
63 63 63 63 63 63 63
Long / Larga
Other HSK-sizes available on request.
Otros tamaños HSK por encargo especial.
• DIN 69893 A HSK-A • Inner coolant supply
• Con DIN 69893 A – HSK-A • Con refrigeración interior
1
Arbor complete, Rapid Set Heads must be ordered separately, see page 90
For replacement parts, see page 96
1
Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
91
Rapid Set Head Arbor / DAH*
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables / DAH*
Ø 12.60 – 60.00 mm
ØD
xs
b
Short / Corta
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
DAH*
540.02.012 540.02.013 540.02.014 540.02.015
549.28.012 549.28.013 549.28.014 549.28.015
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850
92 92 112 130
3.622 3.622 4.409 5.118
74 74 94 112
2.913 2.913 3.701 4.409
63 63 63 63
540.02.001 540.02.002 540.02.003 540.02.004 540.02.005 540.02.006 540.02.007
549.28.001 549.28.002 549.28.003 549.28.004 549.28.005 549.28.006 549.28.007
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
92 92 112 130 136 150.5 150.5
3.622 3.622 4.409 5.118 5.354 5.925 5.925
74 74 94 112 118 132.5 132.5
2.913 2.913 3.701 4.409 4.646 5.217 5.217
81 81 81 81 81 81 81
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
DAH*
540.07.012 540.07.013 540.07.014 540.07.015
549.31.012 549.31.013 549.31.014 549.31.015
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850
129 139 159 177
5.079 5.472 6.260 6.969
111 121 141 159
4.370 4.764 5.551 6.260
63 63 63 63
540.07.001 540.07.002 540.07.003 540.07.004 540.07.005 540.07.006 540.07.007
549.31.001 549.31.002 549.31.003 549.31.004 549.31.005 549.31.006 549.31.007
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
129 139 159 177 183 221 238.5
5.079 5.472 6.260 6.969 7.205 8.701 9.390
111 121 141 159 165 203 220.5
4.370 4.764 5.551 6.260 6.496 7.992 8.681
81 81 81 81 81 81 81
Long / Larga
• For use with DAH adapters* patent Dihart® • Inner coolant supply * For DAH adapter, see page 104 Arbor complete, Rapid Set Heads must be ordered separately, see page 90
1
92
For replacement parts, see page 96
• Con mango para porta-útiles de compensación DAH, patente Dihart® • Con refrigeración interior * Para adaptador DAH ver página 105 1 Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90 Para piezas de repuesto ver página 96
Rapid Set Head Arbor
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables
Ø 12.60 – 60.00 mm
ØD
xs
b
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
ØD [inch]
xs [mm]
xs [inch]
b [mm]
b [inch]
ABS®
540.48.011 540.48.012 540.48.013 540.48.014 540.48.015
549.48.011 549.48.012 549.48.013 549.48.014 549.48.015
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748
60 70 70 88 94
2.362 2.756 2.756 3.465 3.701
50 60 60 78 84
1.969 2.362 2.362 3.071 3.307
32 32 32 32 32
540.48.001 540.48.002 540.48.003 540.48.004 540.48.005 540.48.006
549.48.001 549.48.002 549.48.003 549.48.004 549.48.005 549.48.006
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70
0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961
64 74 74 92 98 112
2.520 2.913 2.913 3.622 3.858 4.409
50 60 60 78 84 98
1.969 2.362 2.362 3.071 3.307 3.858
40 40 40 40 40 40
540.48.007
549.48.007
50.71 – 60.00
1.9962 – 2.3622
122.5
4.823
108.5
4.272
50
• KOMET ABS® connection • For other ABS® Tools see KOMET ABS® catalog • Inner coolant supply 1
Arbor complete, Rapid Set Heads must be ordered separately, see page 90
For replacement parts, see page 96
• Con mango KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior 1
Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
93
Rapid Set Head Arbor
Ø 9.60 – 60.00 mm
Porta-útiles para cabezas intercambiables L
Ød
ØD
c
b
Short / Corta (metric / métrico)
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Ø d h6 [mm]
540.66.000 540.66.001 540.66.002 540.66.003 540.66.004 540.66.005 540.66.006 540.66.007
– 549.40.001 549.40.002 549.40.003 549.40.004 549.40.005 549.40.006 549.40.007
9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
95 108 110 130 158 164 184 188.5
50 60 60 80 98 104 104 108.5
45 48 50 50 60 60 80 80
12 16 20 20 25 25 32 32
Long / Larga (metric / métrico)
Order No 1 Referencia1
Order No 1 Referencia1
ØD [mm]
L [mm]
b [mm]
c [mm]
Ø d h6 [mm]
540.36.000 540.36.001 540.36.002 540.36.003 540.36.004 540.36.005 540.36.006 540.36.007
– 549.36.001 549.36.002 549.36.003 549.36.004 549.36.005 549.36.006 549.36.007
9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
158 159 171 191 219 225 283 288.5
113 111 121 141 159 165 203 208.5
45 48 50 50 60 60 80 80
12 16 20 20 25 25 32 32
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1
94
Arbor complete, Rapid Set Heads must be ordered separately, see page 90
For replacement parts, see page 96
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1
Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
Rapid Set Head Arbor
Ø 0.3780 – 2.3622 inch
Porta-útiles para cabezas intercambiables L
Ød
ØD
c
b
Short / Corta (inch)
Order No 1 Referencia1
Order No 1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Ød [inch]
540.56.001 540.56.002 540.56.003 540.56.004 540.56.005 540.56.006 540.56.007 540.56.008
– 549.86.002 549.86.003 549.86.004 549.86.005 549.86.006 549.86.007 549.86.008
0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
3.740 4.252 4.331 5.118 6.220 6.457 7.244 7.421
1.969 2.362 2.362 3.150 3.858 4.094 4.094 4.272
1.772 1.890 1.969 1.969 2.362 2.362 3.150 3.150
0.500 0.625 0.625 0.750 1.000 1.000 1.500 1.500
Order No 1 Referencia1
Order No 1 Referencia1
ØD [inch]
L [inch]
b [inch]
c [inch]
Ød [inch]
540.13.001 540.13.002 540.13.003 540.13.004 540.13.005 540.13.006 540.13.007 540.13.008
– 549.83.002 549.83.003 549.83.004 549.83.005 549.83.006 549.83.007 549.83.008
0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
6.220 6.260 6.732 7.520 8.622 8.858 11.142 11.358
4.449 4.370 4.764 5.551 6.260 6.496 7.992 8.209
1.772 1.890 1.969 1.969 2.362 2.362 3.150 3.150
0.500 0.625 0.625 0.750 1.000 1.000 1.500 1.500
Long / Larga (inch)
• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1
Arbor complete, Rapid Set Heads must be ordered separately, see page 90
For replacement parts, see page 96
• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1
Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
95
Replacement Parts for Rapid Set Head
Ø 0.3780 – 2.3622 inch
Piezas de repuesto para cabezas intercambiables
Ø 9.60 – 60.00 mm
2
6
4 1
5
2
7 3
ØD [mm]
ØD [inch]
Order No Referencia 1
Order No Referencia 2
Order No Referencia 3
Order No Referencia 4
Order No Referencia 5
Order No Referencia 6
Order No Referencia 7
9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00
0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622
– 340.35.001 340.35.002 340.35.003 340.35.004 340.35.004 340.35.005 340.35.005
– 340.15.001 340.15.002 340.15.003 340.15.004 340.15.004 340.15.005 340.15.005
– 340.83.001 340.83.002 340.83.003 340.83.004 340.83.004 340.83.005 340.83.005
– 340.33.001 340.33.002 340.33.003 340.33.004 340.33.004 340.33.005 340.33.005
– 540.03.001 540.03.002 540.03.003 540.03.004 540.03.004 540.03.005 540.03.005
540.04.001 – – – – – – –
540.04.002 – – – – – – –
8
For Series / Para series 540.48, 549.48
96
9
For Series / Para series 549.01, 549.51, 549.06, 549.56
ABS®
Order No Referencia
32 40 50
N00 17660 N00 17670 N00 17680
For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement.
HSK-A
Order No Referencia 8
Order No Referencia 9
63
1x 52911 01025 1x 52911 01020
51391 00063
Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.
Rapid Set Head – Assembly Instructions Indicaciones de montaje para cabezas intercambiables Series 540 Each Rapid Set Head is delivered with a slightly greased taper. Do not wipe off! Taper must be slightly greased with copper grease! (Order No: 15K.10.10001) Cada cabeza intercambiable llega al usuario con el cono ligeramente engrasado. ¡Abstenerse de quitarla! El cono debe estar ligeramente engrasado con grasa de cobre (Referencia: 15K.10.10001).
Clean taper in holder thoroughly < free of grease 1x
Limpiar el cono meticulosamente < libre de grasa.
Turn differential screw one rotation into the Head (counter-clockwise thread). Girar el tornillo diferencial una vuelta dentro de la cabeza (rosca izquierda) . Before tightening turn the drive keys of the Rapid Set Head against the direction of machining until it contacts the holder. Antes de apretar, girar la cabeza intercambiable contra la dirección del mecanizado hasta que la cabeza toque la pieza de sujeción. When tightening the differential screw, observe the specified torque M in the table below. Ajuste del tornillo diferencial. Observar el par de torsión inicial M indicado en la tabla-índice. M
Dia.-range Rango de diámetro
Rapid Set Heads up to Diameter 0.4957 inch are assembled with a clamping screw at the back of the arbor that utilizes a counter-clockwise thread. Cabezas intercambiables con diámetro hasta un máximo de 12.59 mm se ensamblan con un tornillo de sujeción situado en la parte posterior de la pieza de sujeción. El tornillo tiene una rosca izquierda.
Torque M Par de torsión inicial M
[mm]
[inch]
[Nm]
[ft lbs]
12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 40.00 40.01 – 60.00
0.496 – 0.614 0.615 – 0.732 0.733 – 0.945 0.946 – 1.575 1.576 – 2.362
0.7 – 0.9 1.1 – 1.4 1.8 – 2.3 3.0 – 3.8 5.2 – 6.6
0.5 – 0.7 0.8 – 1.0 1.3 – 1.7 2.2 – 2.8 3.8 – 4.9
97
• 2 and 4 blade availability • Carbide body offers excellent rigidity • Optimized for finishing bores from casting • Inner coolant supply for through and blind bores • Latest cutting geometry • 2 y 4 filos • La más elevada estabilidad gracias a su cuerpo de carburo • Optimizados para el acabado de agujeros existentes de fundición • Refrigeración interior para agujeros ciegos y pasador • La geometría más avanzada
Overview PCD Reamers Visión general de escariadores de PCD
Page Página
Tool selection – Cutting data Selección de herramientas – Datos de corte
100
PCD Reamers 2 cutting edges Escariador de PCD 2 filos
102
PCD Reamers 4 cutting edges Escariador de PCD 4 filos
103
99
Tool Selection Selección de herramientas
Attention: Feed (fz)listed is given in mm or inch per cutting edge!
Bore Type Tipo de agujero
690.10
690.11
Cutting geometries see page 7.
690.10
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.10
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.11 PKD
690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.11 PKD
690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feet = 0.002 – 0.008 in
PKD
690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
PKD
2-cutting edges 2-filos
PKD
4-cutting edges 4-filos
PKD
2-cutting edges 2-filos
PKD
4-cutting edges 4-filos
PKD
Lower bore quality Agujero calidad normal
PKD
Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%
IT > 7 *
High bore quality Agujero calidad superior
PKD
Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5%
IT 5 – 7 *
Lower bore quality Agujero calidad normal
PKD
Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce
IT > 7 *
PKD
Material Material
IT 5 – 7 * High bore quality Agujero calidad superior
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
Geometrías de corte ver página 7.
* IT-Tolerance Class, see page 11 * Tolerancia clase IT, ver página 11
100
Application note
Nota de Aplicacion
The cutting data shown at the tool selection page depends on the application conditions (e.g. machine, ambient temperature, use of lubricant/coolant and the machining result required). These are subject to correct operating conditions, correct application and compliance with the spindle speed limits given for the tools.
Los parametros de corte mostrados en la pagina de seleccion de cada herramienta, depende de las condiciones de aplicacion (ejm. Maquina, temperatura ambiente, uso de lubricante/ refrigerante y del resultado requerido del mecanizado). Estos deben ser observados para lograr condiciones de operacion correctas, la correcta aplicacion y vigilancia de los limites de velocidad del husillo estipuladas para las herramientas.
For the machining of plastics as well as materials which are not listed in the table, please contact our technical assistance.
Para el mecanizado plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles.
690.13
690.14
690.13
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.14
690.13 PKD
PKD
690.14
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
PKD
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
PKD
PKD
690.14
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
690.14 PKD
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
–
–
–
HM
690.14
–
HM
2-cutting edges 2-filos
–
HM
4-cutting edges 4-filos
HM
2-cutting edges 2-filos
HM
4-cutting edges 4-filos
Reaming with carbide Escariar con carburo
Reaming with carbide Escariar con carburo
HM
Lower bore quality Agujero calidad normal
PKD
IT > 7 *
High bore quality Agujero calidad superior
PKD
IT 5 – 7 *
Lower bore quality Agujero calidad normal
PKD
IT > 7 *
High bore quality Agujero calidad superior
PKD
IT 5 – 7 *
PKD
PKD
Atención: Especificación de avance fz mm/inch por diente!
–
Recommended stock allowance on Dia. Sobre material recomendado en diámetro Stock allowance in Dia. Sobre material en diámetro
[inch] [mm]
# 0.3150 #8
$ 0.3150 $8
[inch]
0.004 – 0.012
0.004 – 0.016
[mm]
0.1 – 0.3
0.1 – 0.4
Maximum stock allowance, see page 102/103 Sobreespesor máximo ver página 102/103
Cutting material and coating / Material de corte y revestimiento
690.11 ASG 1101
PKD
Dia.-range Rango de diámetro
vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in
Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]
101
PCD Reamers
Ø 0.1575 – 0.7913 inch
Escariadores de PCD
Ø 4.000 – 20.100 mm
L c
Ød
Ø x*
ØD
a
b
** Cutting material Material de corte PCD
ØD [mm]
Ø x* [inch]
Ø D – 2,4 Ø D – 2,6 Ø D – 2,7 Ø D – 2,8 Ø D – 3,4 Ø D – 3,4 Ø D – 3,4 Ø D – 3,6 Ø D – 3,6 Ø D – 4,1 Ø D – 4,6 Ø D – 5,0 Ø D – 6,0 Ø D – 6,6 Ø D – 7,1 Ø D – 8,0 Ø D – 8,6
Ø D – 0.094 Ø D – 0.102 Ø D – 0.106 Ø D – 0.110 Ø D – 0.134 Ø D – 0.134 Ø D – 0.134 Ø D – 0.141 Ø D – 0.141 Ø D – 0.161 Ø D – 0.181 Ø D – 0.197 Ø D – 0.236 Ø D – 0.260 Ø D – 0.280 Ø D – 0.315 Ø D – 0.339
~
**4.000 – 4.600 **0.1575 – 0.1811 **4.601 – 5.100 **0.1812 – 0.2008 **5.101 – 5.600 **0.2009 – 0.2205 5.601 – 6.100 0.2206 – 0.2402 6.101 – 6.600 0.2403 – 0.2598 6.601 – 7.100 0.2599 – 0.2795 7.101 – 7.600 0.2796 – 0.2992 7.601 – 8.100 0.2993 – 0.3189 8.101 – 8.600 0.3190 – 0.3386 8.601 – 9.100 0.3387 – 0.3583 9.101 – 10.100 0.3584 – 0.3976 10.101 – 11.600 0.3977 – 0.4567 11.601 – 14.100 0.4568 – 0.5552 14.101 – 15.100 0.5553 – 0.5945 15.101 – 16.100 0.5946 – 0.6339 16.101 – 18.100 0.6340 – 0.7126 18.101 – 20.100 0.7127 – 0.7913
~
Order No Referencia
690.10
690.13
Maximum stock allowance1 in Dia. Máximo Ø d h6 sobre material1 en Ø
L L b b c a a [mm] [inch] [mm] [inch] [mm] [mm] [inch] 64 64 64 71 76 76 76 76 85 85 85 95 95 98 98 108 110
2.520 2.520 2.520 2.795 2.992 2.992 2.992 2.992 3.346 3.346 3.346 3.740 3.740 3.858 3.858 4.252 4.331
28 28 28 35 40 40 40 40 40 40 40 50 50 50 50 60 60
1.102 1.102 1.102 1.378 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.969 1.969 1.969 1.969 2.362 2.362
36 36 36 36 36 36 36 36 45 45 45 45 45 48 48 48 50
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
[mm]
[mm]
[inch]
6 6 6 6 8 8 8 8 12 12 12 12 12 16 16 16 20
0.5 0.5 0.5 1.5 1.5 1.5 2.0 2.5 2.5 3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0
0.02 0.02 0.02 0.06 0.06 0.06 0.08 0.10 0.10 0.12 0.12 0.12 0.16 0.16 0.16 0.20 0.20
• Solid carbide shank • Inner coolant supply
• Con mango de carburo sólido • Con refrigeración interior
* Maximum cutting depth for facing! ** Up to diameter 0.2205 inch only available with central coolant supply (690.13) 1 Recommended stock allowance, see page 101
* ¡Maxima profundidad de corte para el careado! ** Solamente disponible con refrigeración central hasta 5.600 mm de diámetro (690.13) 1 Sobre material recomendado, ver página 101
Order example:
Ejemplo de pedido:
Order No
102
Ø x* [mm]
ØD [inch]
Order No Referencia
690.10
Bore Diameter
Bore Tolerance
Material or ASG
0.4724
+0.0011
G-Al Si11
Referencia 690.10
Diámetro del agujero
Tolerancia del agujero
Material o ASG
12.0
H8
G-Al Si11
PCD Reamers
Ø 0.3780 – 0.7913 inch
Escariadores de PCD
Ø 9.601 – 20.100 mm
L c
Ød
Ø x*
ØD
a
b
Cutting material Material de corte PCD
ØD [mm]
ØD [inch]
Ø x* [mm]
9.600 – 10.100 10.101 – 11.600 11.601 – 14.100 14.101 – 15.100 15.101 – 16.100 16.101 – 18.100 18.101 – 20.100
0.3780 – 0.3976 0.3977 – 0.4567 0.4568 – 0.5552 0.5553 – 0.5945 0.5946 – 0.6339 0.6340 – 0.7126 0.7127 – 0.7913
Ø D – 3,6 Ø D – 3,8 Ø D – 3,8 Ø D – 3,9 Ø D – 3,9 Ø D – 4,6 Ø D – 4,6
~
Ø x* [inch]
~
Order No Referencia
Order No Referencia
690.11
690.14
Maximum stock allowance1 in Dia. Máximo Ø d h6 sobre material1 en Ø
L L b b c a a [mm] [inch] [mm] [inch] [mm] [mm] [inch]
Ø D – 0.141 85 Ø D – 0.150 95 Ø D – 0.150 95 Ø D – 0.154 98 Ø D – 0.154 98 Ø D – 0.181 108 Ø D – 0.181 110
4.252 4.252 4.252 4.252 4.252 4.252 4.330
40 50 50 50 50 60 60
1.575 1.969 1.969 1.969 1.969 2.362 2.362
45 45 45 48 48 48 50
7 7 7 7 7 7 7
0.276 0.276 0.276 0.276 0.276 0.276 0.276
4 4 4 4 4 4 4
[mm]
[mm]
[inch]
12 12 12 16 16 16 20
1.5 1.5 2.0 2.0 2.0 3.0 3.0
0.06 0.06 0.08 0.08 0.08 0.12 0.12
• Solid carbide shank • Inner coolant supply
• Con mango de carburo sólido • Con refrigeración interior
* Maximum cutting depth for facing! 1 Recommended stock allowance, see page 101
* ¡Maxima profundidad de corte para el careado! 1 Sobre material recomendado, ver página 101
Order example:
Ejemplo de pedido:
Order N 690.11
o
Bore Diameter
Bore Tolerance
Material or ASG
Referencia
0.7087
+0.0007/-0
G-Al Si11
690.11
Diámetro del agujero
Tolerancia del agujero
Material o ASG
18.0
H7
G-Al Si11
103
• Minimizes runout and misalignment • Easy to handle • Inner coolant supply • Minimum runout guarantees: – Maximum process capability – Extended tool life – Highest bore quality • Corrección de desviaciones radiales y desalineamiento • Fácil de manejar • Refrigeración interior • Herramientas de giro concéntrico garantizan: – Máxima capacidad de procesos – Prolongada vida útil de las herramientas – Escariado de la más elevada calidad
Overview Dihart Compensation Holder DAH Visión general porta-útiles de compensación Dihart DAH
Page Página
Dihart Compensation Holder DAH Porta-útiles de compensación Dihart DAH
106
Bushings for DAH Sujetadores para DAH
110
Replacement parts Piezas de repuesto
114
Assembly and adjusting instructions Indicaciones de montaje y ajuste
118
105
Dihart Compensation Holder DAH
Ø d2
Ø d1
Porta-útiles de compensación Dihart DAH
HSK DIN 69893 A
l2
l1
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
HSK-A
545.07.011
63 (2.480)
50
1.969
66
2.598
12
0.472
63
545.07.002 545.07.003 545.07.004 545.07.009 545.07.010
81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)
65 65 65 65 65
2.559 2.559 2.559 2.559 2.559
52 66 66 76 76
2.047 2.598 2.598 2.992 2.992
12 12 12 12 12
0.472 0.472 0.472 0.472 0.472
40 50 63 80 100
545.07.005 545.07.006
115 (4.528) 115 (4.528)
100 100
3.937 3.937
76 79
2.992 3.110
16 16
0.630 0.630
80 100
l2
l1
Ø d2
Ø d1
Order No Referencia
HSK DIN 69893 B
106
Order No Referencia
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
HSK-B
545.03.002 545.03.003 545.03.004 545.03.009 545.03.010
81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)
65 65 65 65 65
2.559 2.559 2.559 2.559 2.559
52 66 66 76 76
2.047 2.598 2.598 2.992 2.992
12 12 12 12 12
0.472 0.472 0.472 0.472 0.472
40 50 63 80 100
545.03.005 545.03.006
115 (4.528) 115 (4.528)
100 100
3.937 3.937
76 79
2.992 3.110
16 16
0.630 0.630
80 100
• DIN 69893 – HSK-A or -B • Inner coolant supply For replacement parts, see page 114 / 115
• Con DIN 69893 – HSK-A ó -B • Con refrigeración interior Para piezas de repuesto, ver página 114 / 115
Dihart Compensation Holder DAH
Ø d2
Ø d1
Porta-útiles de compensación Dihart DAH
l2
l1
KOMET ABS
®
Order No Referencia
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
ABS®
545.00.001 545.00.003
81 (3.189) 81 (3.189)
65 65
2.559 2.559
50 50
1.969 1.969
12 12
0.472 0.472
40 50
545.00.002
115 (4.528)
100
3.937
54
2.126
16
0.630
63
• KOMET ABS® connection • For other ABS® Tools see KOMET ABS® catalog • Inner coolant supply
• Con mango KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior
For replacement parts, see page 114 / 115
Para piezas de repuesto, ver página 114 / 115
107
Dihart Compensation Holder DAH
Ø d2
Ød1
Porta-útiles de compensación Dihart DAH
l2
ISO Taper 69871 AD/B
l1
Order No Referencia
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
ISO Taper
545.10.010 545.10.011
63 (2.480) 63 (2.480)
50 50
1.969 1.969
51 51
2.008 2.008
12 12
0.472 0.472
30 40
545.10.001 545.10.003
81 (3.189) 81 (3.189)
65 65
2.559 2.559
51 51
2.008 2.008
12 12
0.472 0.472
40 50
545.10.004
115 (4.528)
100
3.937
69
2.717
16
0.630
50
Versión larga bajo solicitud.
Ø d2
Ø d1
Extended version available on request.
l2
BT MAS 403 AD/B
108
l1
Order No Referencia
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
BT Taper
545.77.011
63 (2.480)
50
1.969
59
2.323
12
0.472
40
545.77.001 545.77.003
81 (3.189) 81 (3.189)
65 65
2.559 2.559
59 70
2.323 2.756
12 12
0.472 0.472
40 50
545.77.004
115 (4.528)
100
3.937
88
3.465
16
0.630
50
Extended version available on request.
Versión larga bajo solicitud.
• ISO Taper DIN 69871 AD/B connection • BT MAS 403 AD/B connection • Inner coolant supply For replacement parts, see page 114
• Con cono ISO DIN 69871 AD/B • Con BT MAS 403 AD/B • Con refrigeración interior Para piezas de repuesto, véase página 114
Dihart Compensation Holder DAH
Ø d2
Ød1
Porta-útiles de compensación Dihart DAH
l2
CAT / MS Taper
l1
Order No Referencia
DAH Ø d1 [mm] ([inch])
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
l2 [mm]
l2 [inch]
CAT MS Taper
545.87.010 545.87.011
63 (2.480) 63 (2.480)
50 50
1.969 1.969
51 51
2.008 2.008
12 12
0.472 0.472
30 40
545.87.001 545.87.003
81 (3.189) 81 (3.189)
65 65
2.559 2.559
51 51
2.008 2.008
12 12
0.472 0.472
40 50
545.87.004
115 (4.528)
100
3.937
69
2.717
16
0.630
50
Long version on request.
Versión larga a solicitud.
Extended version available on request.
Versión larga bajo solicitud.
• CAT/MS Taper • Inner coolant supply For replacement parts, see page 114
• Con cono CAT/MS • Con refrigeración interior Para piezas de repuesto, ver página 114
109
DAH – Hydraulic Chuck DAH – Sujetador de expansión hidráulico
Ød
Ø d1
L
c
110
Order No Referencia
DAH [mm] ([inch])
L [mm]
L [inch]
c [mm]
c [inch]
Ø d1 [mm]
Ø d1 [inch]
Ød [mm]
545.62.001 545.62.004
63 (2.480) 63 (2.480)
60 70
2.362 2.756
26 – 36 35 – 45
1.024 – 1.417 1.378 – 1.772
21 24
0.827 0.945
6 12
545.62.011 545.62.014 545.62.015 545.62.016 545.62.017 545.62.018
81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)
60 70 75 75 107 112
2.362 2.756 2.953 2.953 4.213 4.409
26 – 36 35 – 45 39 – 49 41 – 51 46 – 56 51 – 61
1.024 – 1.417 1.378 – 1.772 1.535 – 1.929 1.614 – 2.008 1.811 – 2.205 2.008 – 2.402
21 24 34 37 50 60
0.827 0.945 1.339 1.457 1.969 2.362
6 12 16 20 25 32
545.62.020 545.62.021 545.62.022
115 (4.528) 115 (4.528) 115 (4.528)
80 90 95
3.150 3.543 3.740
41 – 51 46 – 56 51 – 61
1.614 – 2.008 1.811 – 2.205 2.008 – 2.402
42 50 60
1.654 1.969 2.362
20 25 32
• For use with cylindrical shank tooling • Inner coolant supply • Exterior length adjustment
• Para herramientas con mango cilíndrico • Con refrigeración interior • Con longitud regulable desde el exterior
* See page 116 for reduction sleeves
* Manguito reductor, ver página 116
DAH – Cylindrical Shank Bushing DAH – Sujetador para mango cilíndrico
Ød
Ø d1
L
Metric / Métrico
Order No Referencia
DAH [mm] ([inch])
L [mm]
Ø d1 [mm]
Ød [mm]
545.55.000
63 (2.480)
52
32
12
545.55.001 545.55.002 545.55.003 545.55.004
81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)
60 60 60 70
41 48 52 64.5
12 16 20 25
545.55.005 545.55.006
115 (4.528) 115 (4.528)
81 91
72 80
32 40
Order No Referencia
DAH [mm] ([inch])
L [inch]
Ø d1 [inch]
Ød [inch]
545.85.001 545.85.002 545.85.003 545.85.004
81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)
2.047 2.047 2.441 2.441
1.575 1.575 1.772 1.890
0.500 0.625 0.750 1.000
545.85.005
115 (4.528)
2.992
2.835
1.500
Inch
• For use with DIN 1835 B cylinder shank weldon • Inner coolant supply
• Para mango cilíndrico Weldon DIN 1835 B • Con refrigeración interior
For replacement parts, see page 114
Para piezas de repuesto ver página 114
111
DAH – KOMET ABS® Bushing Sujetador DAH para KOMET ABS®
Ø d1
L
112
Order No Referencia
DAH [mm] ([inch])
L [mm]
L [inch]
ABS® Ø d1 [mm]
545.40.006
63 (2.480)
42
1.654
32
545.40.007 545.40.001 545.40.003
81 (3.189) 81 (3.189) 81 (3.189)
35 35 65
1.378 1.378 2.559
32 40 50
545.40.004 545.40.002
115 (4.528) 115 (4.528)
46 52
1.811 2.047
50 63
• KOMET ABS® connection • For other ABS® Tools see the KOMET ABS® catalog • Inner coolant supply
• Con mango KOMET ABS® • Para otras herramientas ABS® ver el catálogo de KOMET ABS® • Con refrigeración interior
For replacement parts, see page 115
Para piezas de repuesto ver página 115
DAH – Collet Chuck ER 25 Bushing Sujetador DAH con pinza de sujeción para ER 25
Ø d1
L
Order No Referencia
DAH [mm] ([inch])
L [mm]
L [inch]
Ø d1 [mm]
Collet Chuck1 Pinza de sujeción1
545.53.001
63 (2.480)
62
2.441
42
ER 25
545.53.002
81 (3.189)
62
2.441
42
ER 25
• Includes Collet Nut • Inner coolant supply 1
Collets and Seal Discs must be ordered separately, see page 117
• Con tuerca de sujeción • Con refrigeración interior 1
Pinza de sujeción y el disco sellador deben ser pedidos por separado, ver página 117
113
Replacement Parts DAH
Ø d1
Piezas de repuesto DAH
1
3
2
4
DAH Ø d1 [mm] ([inch])
5
Order No Referencia 2
Order No Referencia 3
Order No Referencia 4
Order No Referencia 5
63 (2.480)
545.25.010
545.26.001 M5 x 22
545.27.001
545.28.001 M8 x 6
545.47.010 M6 x 8
81 (3.189)
545.25.001
545.26.001 M5 x 22
545.27.001
545.28.001 M8 x 6
545.47.001 M6 x 10
115 (4.528)
545.25.002
545.26.002 M8 x 30
545.27.002
545.28.002 M8 x 8
545.47.002 M8 x 10
Ød
Order No Referencia 1
For Serie / Para serie 545.55
114
For Serie / Para serie 545.85
DAH [mm] ([inch])
Ød [mm]
Order No Referencia 6
DAH [mm] ([inch])
Ød [mm]
Order No Referencia 6
63 (2.480)
12
545.57.000
81 (3.189)
0.500
545.37.001
81 (3.189)
12
545.57.001
81 (3.189)
0.625
545.37.001
81 (3.189)
16
545.57.002
81 (3.189)
0.750
545.37.001
81 (3.189)
20
545.57.003
81 (3.189)
1.000
545.37.001
81 (3.189)
25
545.57.004
115 (4.528)
1.500
545.26.002
115 (4.528)
32
545.57.005
115 (4.528)
40
545.57.005
Replacement Parts DAH Piezas de repuesto DAH
1
2
For Serie / Para serie 545.07
HSK-A
Order No Referencia 1
Order No Referencia 2
40
2 x 52911 00751
51391 00040
50
2 x 52911 00920
51391 00050
63
1 x 52911 01025 1 x 52911 01020
51391 00063
80
2 x 52911 01320
51391 00080
100
2 x 52911 01430
51391 00100
For Serie / Para serie 545.00
ABS®
Order No Referencia
40 50 63
N00 17670 N00 17680 N00 17690
For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement.
For Serie / Para serie 545.40
ABS®
Order No Referencia
32 40 50 63
N00 15260 N00 15270 N00 15280 N00 15290
Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.
115
Reduction Sleeves for Hydraulic Chuck Manguito reductor para sujetador de expansión hidráulico L1
Ø d1
Ød
Ø d2
L2
For Serie / Para serie 545.62
116
Order No Referencia
Ød [mm]
L01 13290 L01 13300 L01 13310 L01 13320 L01 13330 L01 13260 L01 13270 L01 13280 L01 13200 L01 13210 L01 13220 L01 13230 L01 13240 L01 13250 L01 13500 L01 13510 L01 13520 L01 13530 L01 13540 L01 13550 L01 13560 L01 13570 L01 13580
3 4 5 6 8 3 4 5 6 8 10 12 14 16 6 8 10 12 14 16 18 20 25
Ø d1 [mm]
Ø d2 [mm]
Ø d2 [inch]
L1 [mm]
Ø L1 [inch]
L2 [mm]
Ø L2 [inch]
12
19
0 .748
44.5
1.752
2
0.079
20
29
1.142
51.0
2.008
2
0.079
32
39
1.535
63.5
2.500
3
0.118
Collet and Seal Disc for ER 25
Ød
Pinza de sujeción y disco sellador para ER 25
1
2
3
For Serie / Para serie 545.53
3
1
2
Ød [mm]
Ød [inch]
Order No / Referencia
4.00 – 3.01
0.1575 – 0.1185
A33 54000.0400
5.00 – 4.01
0.1969 – 0.1576
A33 54000.0500
6.00 – 5.01
0.2362 – 0.1970
A33 54000.0600
7.00 – 6.01
0.2756 – 0.2363
A33 54000.0700
8.00 – 7.01
0.3150 – 0.2757
A33 54000.0800
9.00 – 8.01
0.3543 – 0.3151
A33 54000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 54000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 54000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 54000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 54000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 54000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 54000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 54000.1600
Ød [mm]
Ød [inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51
0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103
52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160
51200 00425
117
Assembly- and Adjusting Instructions Dihart Compensation Holder DAH Indicaciones de montaje y ajuste Dihart Porta-útiles de compensación DAH
Clean ground surfaces thoroughly < dry and free of grease Limpiar las superficies rectificadas < deben estar secas y sin grasa
Pre-load evenly with the 6 mounting screws (compressing the spring washer flat) Efectuar pretensado de forma uniforme con los 6 tornillos de ensamblaje (presionando la arandela de muelle)
118
Assembly- and Adjusting Instructions Dihart Compensation Holder DAH Indicaciones de montaje y ajuste Dihart Porta-útiles de compensación DAH Adjusting the DAH must be done in the machine spindle where the tool will be used! El ajuste del DAH debe hacerse en el husillo de la máquina en el que la herramienta se ha de utilizar posteriormente. Determine the highest position by turning against the direction of machining (largest runout point). Rotate the setscrew and hex key to the highest position by turning the adjusting ring. Remove half of the measured runout by tightening the set screw. Repeat this procedure until the runout is < 0.0002 inch (0.005 mm). Determinar la posición más alta girando en dirección contraria a la del mecanizado (Punto donde la desviación radiales máxima). Colocar el tornillo regulador y llave hexagonal en la posición más alta girando el anillo regulador. Corregir sólo la mitad de la desviación radial con el tornillo regulador. Repetir la operación hasta que la desviación radial sea < 5µm.
Center the indicator, if possible, on the indicating band. If non existent, measure at the cutting edges. De ser posible, colocar el calibrador, en la banda rectificada. Si no existe, medir en los filos cortantes. Tighten the screws in an alternate pattern observing the specified torque M in the table below.
After tightening, secure the adjusting ring by locking the setscrew.
Apretar los tornillos por pares opuestos. Observar par de torsión inicial M indicado en la tabla-índice.
Tras apretar los tornillos, fijar el anillo regulador apretando el tornillo.
M
DAH [mm] ([inch])
Finally check the runout once more.“should be”< 0.0002 inch (0,005 mm). Por último, comprobar que la desviación radial sea < 5µm.
63 (2.480) 81 (3.189) 115 (4.528)
Torque M Par de torsión inicial M [Nm]
[lbs ft]
7–9 7–9 25 – 35
5–7 5–7 18 – 26
119
• For use in turning centers and lathes • Predefined radial- and angular float • For high speed reaming • Central coolant supply • Compact design • Para su empleo en tornos • Compensación radial y angular predefinida • Apta para escariado a elevadas velocidades • Refrigeración interna • Diseño compacto
Overview Dihart Floating Holder DPS Visión general porta-útiles flotante Dihart DPS
Page Página
DPS VDI – Connection DPS VDI – Conexión
122
DPS Cylindrical Shank Mango cilíndrico DPS
123
Replacement parts Piezas de repuesto
124
121
Dihart Floating Holder DPS Porta-útiles flotante Dihart DPS l1
c
Ø d3
Ød
Ø d2
Ø d1
without gearing sin engranajes
VDI DIN 69880
Collet1 Order N Referencia
Pinza de sujeción1
Ø d1 [mm]
Ø d1 [inch]
Ø d2 [mm]
Ø d2 [inch]
Ø d3 [mm]
Ø d3 [inch]
l1 [mm]
l1 [inch]
c [mm]
c [inch]
Ød [mm]
57B.49.00010 57B.49.00020 57B.49.00030 57B.49.00040
ER 25 ER 25 ER 32 ER 32
59 59 64 64
2.323 2.323 2.520 2.520
42 42 50 50
1.654 1.654 1.969 1.969
68 83 83 98
2.677 3.268 3.268 3.858
109 109 116 116
4.291 4.291 4.567 4.567
55 63 63 78
2.165 2.480 2.480 3.071
VDI 30 VDI 40 VDI 40 VDI 50
o
• Shank without gearing • Includes Collet Nut • For stationary tools • Inner coolant supply • Angular compensation 30 minutes • Radial play (not adjustable) 0.0315 inch 1
122
Collets and Seal Discs must be ordered separately, see page 124/125
• Mango sin engranajes • Con tuerca de sujeción • Para herramientas estáticas • Con refrigeración interior • Compensacion angular de 30 minutos • Juego radial (NO ajustable) de 0,08 mm 1
Pinza de sujeción y el disco sellador deben ser pedidos por seperado, ver página 124/125
Dihart Floating Holder DPS Porta-útiles flotante Dihart DPS
g
Ød
c
Ø d2
Ø d1
l1
Cylindrical Shank / Mango cilíndrico
Collet1 Order N Referencia
Pinza de sujeción1
Ø d1 [mm]
Ø d1 [inch]
Ø d2 [mm]
Ø d2 [inch]
l1 [mm]
l1 [inch]
c [mm]
c [inch]
g [inch]
Ø d h6 [mm]
Ød [inch]
57B.40.00010 57B.40.00020
ER 25 ER 32
59 64
2.323 2.520
42 50
1.654 1.969
84 91
3.307 3.583
60 80
2.362 3.150
G¼ G 3⁄8
25 32
0.984 1.260
57B.50.00010 57B.50.00020
ER 25 ER 32
59 64
2.323 2.520
42 50
1.654 1.969
84 91
3.307 3.583
60 80
2.362 3.150
G¼ G 3⁄8
25.4 31.75
1.000 1.250
o
• Cylindrical shank similar DIN 1835 • Includes Collet Nut • For stationary tools • Inner coolant supply • Angular compensation 30 minutes • Radial play (not adjustable) 0.0315 inch 1
Collets and Seal Discs must be ordered separately, see page 124/125
• Con mango cilíndrico, similar al DIN 1835 • Con tuerca de sujeción • Para herramientas estáticas • Con refrigeración interior • Compensacion angular de 30 minutos • Juego radial (NO ajustable) de 0,08 mm 1
Pinza de sujeción y el disco sellador deben ser pedidos por seperado, ver página 124/125
123
Collet and Seal Disc for ER 25
Ød
Pinza de sujeción y disco sellador para ER 25
1
2
3
For Collet Chuck ER 25 / Para pinza de sujeción ER 25
3 Ød [mm]
124
Ød [inch]
1
2 Order No / Referencia
4.00 – 3.01 0.1575 – 0.1185
A33 54000.0400
5.00 – 4.01 0.1969 – 0.1576
A33 54000.0500
6.00 – 5.01 0.2362 – 0.1970
A33 54000.0600
7.00 – 6.01 0.2756 – 0.2363
A33 54000.0700
8.00 – 7.01 0.3150 – 0.2757
A33 54000.0800
9.00 – 8.01 0.3543 – 0.3151
A33 54000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 54000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 54000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 54000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 54000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 54000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 54000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 54000.1600
Ød [mm]
Ød [inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51
0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103
52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160
51200 00425
Collet and Seal Disc for ER 32
Ød
Pinza de sujeción y disco sellador para ER 32
1
2
3
For Collet Chuck ER 32 / Para pinza de sujeción ER 32
3 Ød [mm]
Ød [inch]
1
2 Order No / Referencia
4.00 – 3.01 0.1575 – 0.1185
A33 55000.0400
5.00 – 4.01 0.1969 – 0.1576
A33 55000.0500
6.00 – 5.01 0.2362 – 0.1970
A33 55000.0600
7.00 – 6.01 0.2756 – 0.2363
A33 55000.0700
8.00 – 7.01 0.3150 – 0.2757
A33 55000.0800
9.00 – 8.01 0.3543 – 0.3151
A33 55000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 55000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 55000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 55000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 55000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 55000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 55000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 55000.1600
17.00 – 16.01 0.6693 – 0.6300
A33 55000.1700
18.00 – 17.01 0.7087 – 0.6694
A33 55000.1800
19.00 – 18.01 0.7480 – 0.7088
A33 55000.1900
20.00 – 19.01 0.7874 – 0.7481
A33 55000.2000
Ød [mm]
Ød [inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51 16.50 – 16.01 17.00 – 16.51 17.50 – 17.01 18.00 – 17.51 18.50 – 18.01 19.00 – 18.51 19.50 – 19.01 20.00 – 19.51
0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103 0.6496 – 0.6300 0.6693 – 0.6497 0.6890 – 0.6694 0.7347 – 0.6891 0.7283 – 0.7348 0.7480 – 0.7284 0.7677 – 0.7481 0.7874 – 0.7678
52806 32035 52806 32040 52806 32045 52806 32050 52806 32055 52806 32060 52806 32065 52806 32070 52806 32075 52806 32080 52806 32085 52806 32090 52806 32095 52806 32100 52806 32105 52806 32110 52806 32115 52806 32120 52806 32125 52806 32130 52806 32135 52806 32140 52806 32145 52806 32150 52806 32155 52806 32160 52806 32165 52806 32170 52806 32175 52806 32180 52806 32185 52806 32190 52806 32195 52806 32200
51200 00432
125
Troubleshooting
Problem
Cause
Corrective action
Oversize Bore
Excessive runout.
Use DAH-Compensation Holder.
Faulty alignment, reamer cuts at the back edge. Built up edge. Tapered bore
Bore entry too large
Bore too small
Bore not concentric, shows chatter marks
Surface quality unsatisfactory
Correct alignment or use DAH-Compensation Holder. Use another coolant, if necessary reduce cutting speed. Reamer too large. Repair Reamer. Faulty alignment. Correct alignment or use DAH-Compensation Holder or DPS-Floating Holder. Misalignment of head-stock with tail-stock. Correct tail-stock or use DAH-Compensation Holder or DPS-Floating Holder. Faulty alignment. Cutting edges press at start. Correct alignment or use DAH-Compensation Holder or DPS-Floating Holder. Back edge cutting due to sag in floating holder. Ensure better axial alignment. Fasten floating holder if it can be corrected axially. Fix reamer rigidly. Reamer too small in Diameter. Use reamer with correct diameter. Worn reamer. Expand, regrind or replace reamer. Stock allowance too small. Increase stock allowance. Concentricity and runout of tool Correct alignment and runout or and spindle to large. use DAH-Compensation Holder. Asymmetrical cutting through uneven entry Countersink bore. surface. Deformation through clamping of the work Correct clamping of the work piece. piece. Cutting edges dull or notched. Regrind correctly. Cutting geometry not uniform. Reamer does not run true. Wrong machining data. Lack of or insufficient coolant, chips getting jammed.
Reamer works hard Reamer jams
Scoring in bore «feed marks» Scoring in bore «retract marks» 126
Regrind properly. Check cylindrical accuracy of edges or use DAH-Compensation Holder. Follow recommendations. Supply proper coolant flow and pressure. If possible use tools with internal coolant supply.
Reduced back taper due loose adjusting screw. Cylindrical grinding with adequate taper, resharpen. Circular land too wide. Edge clearance not ground away after cylindrical grinding. Different height of bevels or blades. Built up edge. Reamer fed past bore. Machine is not rigid enough.
Relief grind as necessary. Regrind face. Check concentricity of bevel and circular land and if necessary regrind. Reduce cutting speed. Push reamer through bore: Bevel angel + 2 mm past bore exit. Retract not with rapid but with increased feed.
Guia de solución de problemas técnicos
Defecto
Causas posibles
Soluciones
Agujero demasiado grande
El escariador no gira concéntrico.
Utilizar el porta-útiles de compensación DAH.
Mal alineamiento. El escariador no tiene conicidad suficiente. Adherencia de material al filo de corte.
Corregir la alineación o usar el porta-útiles de compensación DAH. Utilizar otro lubricante, o reducir la velocidad de corte. Reparar escariador cambiando los filos. Corregir la alineación o utilizar el porta-útiles compensación DAH o porta-útiles flotante DPS. Corregir el alineamiento o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Corregir la alineación o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Mejorar el alineamiento axial. Bloquear la flotacion del adaptador DPS. Mejorar la sujecion del escariador. Utilizar un escariador de diámetro adecuado.
Escariado cónico a la salida Escariado cónico a la entrada
Agujero demasiado pequeño
Agujero no redondo y muestra marcas de vibraciones
Calidad de superficie insuficiente
Escariador demasiado grande. Alineamiento impreciso de la herramienta. Pieza de salineada en el montaje. Mal alineamiento. Las cuchillas apoyan más en un lado al principio. La parte posterior del filo corta cuando se flexiona el mango o cuando se utiliza el adaptador flotante DPS. Diámetro del escariador demasiado pequeño. Escariador desgastado. Sobre material demasiado pequeño. Gran defecto de alineación y de giro de la herramienta y de la máquina. Corte asimétrico debido a que las paredes de la pieza son desiguales. Deformación de la pieza debido a la fijación. Aristas con filo recrecido y melladas. Altura derigual de los filos. El escariador no gira concéntrico. Malas condiciones de mecanizado. No lubricación o lubricación insuficiente, virutas atorados.
Gran esfuerzo del escariador. Se atora
Rayas en el escariado «trazos de avance» Rayas en el agujero «trazos de retirada»
Reajustar, reafilar o cambiar el escariador. Aumentar el sobre material en el escariado. Corregir rotación y alineamiento o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Hacer un chaflán a la entrada de la pieza. Fijar la pieza correctamente. Reafilar las cuchillas. Reafilar apropiadamente. Verificar si las cuchillas giran concéntricas o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Verificar los datos según nuestra recomendación. Utilizar un lubricante adecuado con el flujo adecuado. Si es posible utilizar un escariador con lubricación central. Reafilar con una conicidad suficiente.
El escariador no tiene suficiente ángulo de desprendimiento debido a desgaste. Filos de la parte cilíndrica demasiado anchos. Disminuir siguiendo las normas. Después del afilado no cortan bien los cantos. Reafilar las caras frontales. Filos desiguales. Verificar si la entrada del escariador y la parte cilíndrica giran concéntricas. Reafilar. Filos recrecidos. Reducir la velocidad de corte. Retirado del agujero de la herramienta. Agujero de un lado a otro: bisel + 2 mm para profunidad de escariado. La máquina no tiene suficiente establilidad. Retirada con un ritmo mál alto de alimentación, no con un movimiento transversal rápido.
127
128
Inquiries, Test-Results and Complaints
Indagaciones, resultados de pruebas y quejas
Inquiries:
Preguntas:
In order to meet the requirements of the customers when processing their enquiries following details are needed:
A fin de satisfacer los requerimientos de los clientes cuando se tramitan sus indagaciones son necesarios los detalles siguientes:
• Completed questionnaire (form 500) • Part drawing or hand sketch of the application in question
• El cuestionario (formulario 500) debidamente ileno. • Un dibujo de la pieza o un bosquejo a mano de la aplicación relevante.
This will enable the quote department to property quote tooling for the application.
Esto permitirá al departamento de aplicaciones obtener una percepción exacta de las herramientas requeridas instantáneamente.
Test-results and complaints:
Resultados de pruebas y quejas:
To process complaints and test-results efficiently following details and items are needed:
Para tramitar las quejas y los resultados de pruebas de manera eficaz son necesarios los detalles y elementos siguientes:
• Completed evaluation sheet (Form 600) • Part drawing or hand sketch of the application in question • Faulty work-piece and/or tool (if possible)
• Una hoja de evaluación (formulario 600) debidamente ileno. • Un dibujo de la pieza o un bosquejo a mano de la aplicación relevante. • Si es posible la pieza de trabajo y/o la herramienta defectuosa.
Then a fast and accurate solution can be reached.
Con lo anterior será posible garantizar una tramitación rápida y sencilla.
Please forward this information to your local distributor.
Por favor envíen esta información a los respectivos agentes.
The addresses of the KOMET GROUP are listed on the last page of this catalog. A detailed address-list is available on the internet at www.kometgroup.com. Form 500 and 600 can also be downloaded electronically from this internet site.
Las direcciones del KOMET GROUP aparecen en la última página de este catálogo. Podrá obtenerse una lista detallada de direcciones en: www.kometgroup.com. Los formularios 500 y 600 también pueden ser descargados electrónicamente desde este sitio del Internet.
Questionnaire Form 500 To prepare Dihart tooling and machining proposals, the following information is needed: Company: Department:
Contact:
Telephone:
E-mail:
Fax:
Customer-No:
Date:
Distributor:
1. Work piece
3. Machine and tool fixing arrangement
Name of work piece:
Machine type and brand:
Material specification:
Attachment of spindle:
Material No.:
Tool fixing arrangement:
Tensile strength:
Heat treatment:
Speed [RPM] max:
Additional information:
❏ variable
❏ fix
❏ variable
❏ fix
Feed [ft/min] max:
2. Bore Diameter and tolerance:
Circular accuracy of spindle:
Length of bore: Surface finish RMS: Circular error allowed:
❏ horizontal
❏ vertical
Tool:
❏ stationary
❏ rotating
Coolant supply through tool shank:
CPK:
❏ yes
❏ no
Brand and type of lubricant:
Type of bore:
1
Machining:
Lubricant ratio of mixture: 2
1
bottom to be reamed?
2
length of interruption:
2
1
❏ yes
1
1+2
1+2
❏ no
Diameter of pre-machining: Method of pre-reaming: Number of bores, parts per year: 4. Drawing Please include a component drawing or draw a sketch below:
Please send the filled out questionnaire to the responsible distributor.
129
Cuestionario – Formulario 500 A fin de poder preparar las propuestas de mecanizado y herramental Dihart es necesaria la información siguiente: Empresa: Departamento:
Contacto:
Teléfono:
E-mail:
Fax:
Cliente núm.:
Fecha:
Distribuidor:
1. Pieza de trabajo
3. Disposición de fijación de herramientas y máquina
Nombre de la pieza de trabajo:
Tipo y marca de máquina:
Especificaciones del material:
Amarre del husillo:
Material núm.:
Disposición de fijación de herramienta:
Resistencia a la tracción:
Termotratamiento:
Máxima velocidad [r.p.m.]:
Información adicional:
❏ Variable Máxima alimentación [mm/min]:
2. Agujero
❏ Variable
Diámetro y tolerancia: Acabado superficial Ra/Rt/Rz: Error circular permitido:
Mecanizado:
❏ Horizontal
❏ Vertical
Herramienta:
❏ Estacionaria
❏ Girando
Refrigeración a través del mango de la herramienta:
CPK:
❏ Sí
Tipo de agujero:
Marca y tipo de lubricante: Relación y mezcla del lubricante:
1
2
2
¿Fondo a escariar?
1
❏ Sí
1
1+2
1+2
❏ No
Longitud de interrupción: Diámetro de mecanizado previo: Método de escariado previo: Número de agujeros, piezas por año: 4. Dibujo Por favor incluya un dibujo del componente o haga un bosquejo a mano en la cuadrícula:
130
❏ Fija
Precisión circular del husillo:
Longitud del agujero:
1
❏ Fija
Por favor envíe el cuestionario al distribuidor responsable.
❏ No
Evaluation sheet Form 600 For reaming tests and complaints please fill out this form: Company: Department:
Contact:
Telephone:
E-mail:
Fax:
Customer-No:
Date:
Distributor:
1. Work piece
3. Machine and tool fixing arrangement
Name of work piece:
Machine type and brand:
Material specification:
Attachment of spindle:
Material No.:
Tool fixing arrangement:
Tensile strength:
Heat treatment:
Speed [RPM] max:
Additional information:
❏ variable
❏ fix
❏ variable
❏ fix
Feed [ft/min] max:
2. Bore Diameter and tolerance:
Circular accuracy of spindle:
Length of bore: Surface finish RMS: Circular error allowed:
Machining:
❏ horizontal
❏ vertical
Tool:
❏ stationary
❏ rotating
Coolant supply through tool shank:
CPK:
❏ yes
❏ no
Brand and type of lubricant:
Type of bore:
Lubricant ratio of mixture:
1
2
1
bottom to be reamed?
2
length of interruption:
2
1
1
❏ yes
1 +2
1 +2
❏ no
4. Tool Type and number: Cutting material / coating: ASG:
Diameter of pre-machining: Method of pre-reaming: Number of bores, parts per year: 5. Test results Bore:
Nr. 1
Nr. 2
Nr. 3
Nr. 4
Nr. 5
Nr. 6
Cutting speed [ft/min]: Speed [RPM]: Feed:
❏ [inch/rev]
❏ [inch/min]
Concentricity of the tool measured in the machine [inch]: Bore diameter:
entrance exit
Circular error [inch]: Surface quality:
❏ RMS
No. of reamed bores: Tool life [ft]: Performance: Overall performance: ❏ excellent ❏ good ❏ unsatisfactory 131
Hoja de evaluación – Formulario 600 Para pruebas de escariado y quejas por favor rellene este formulario: Empresa: Departamento:
Contacto:
Teléfono:
E-mail:
Fax:
Cliente núm.:
Fecha:
Distribuidor:
1. Pieza de trabajo
3. Disposición de fijación de herramientas y máquina
Nombre de la pieza de trabajo:
Tipo y marca de máquina:
Especificaciones del material:
Amarre del husillo:
Material núm.:
Disposición de fijación de herramienta:
Resistencia a la tracción:
Termotratamiento:
Máxima velocidad [r.p.m.]: ❏ Variable
Información adicional:
❏ Fija
Máxima alimentación [mm/min]:
2. Agujero
❏ Variable
Diámetro y tolerancia:
❏ Fija
Precisión circular del husillo:
Longitud del agujero: Acabado superficial Ra/Rt/Rz: Error circular permitido:
Mecanizado:
❏ Horizontal
❏ Vertical
Herramienta:
❏ Estacionaria
❏ Girando
Refrigeración a través del mango de la herramienta:
CPK:
❏ Sí
Tipo de agujero:
❏ No
Marca y tipo de lubricante: Relación y mezcla del lubricante:
1 1
2
2
¿Fondo a escariar?
1
1+2
1
❏ Sí
1+2
4. Herramienta
❏ No
Tipo y número:
Longitud de interrupción:
Revestimiento/material de cortar:
Diámetro de mecanizado previo:
ASG:
Método de escariado previo: Número de agujeros, piezas por año: 5. Resultados de pruebas Agujero:
Núm. 1
Velocidad de corte [m/min]: Velocidad [r.p.m.]: Alimentación:
❏ [mm/rev]
❏ [mm/min]
Concentricidad de la herramienta medida en la máquina [µm]: Diámetro de agujero:
Entrada Salida
Error circular [µm]: ❏ Ra/Rt/Rz
Calidad superficial: Número de agujeros escariados: Vida útil de la herramienta [m]: Rendimiento: Rendimiento general: 132
❏ Excelente
❏ Bueno
❏ Insatisfactorio
Núm. 2
Núm. 3
Núm. 4
Núm. 5
Núm. 6
Numerical Index Indice numérico Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
1286439 1286447 1286463 1286501
82 82 82 82
20 20 20
340.92 340.93
90 90
34 34 34 34 34 34 34 34
300.30.002 300.30.003 300.30.004 300.30.005 300.30.006 300.30.007 300.30.008 300.30.009
34 34 34 34 34 34 34 34
300.45
20
301.80.001 301.80.002 301.80.003 301.80.004 301.80.005 301.80.006 301.80.007 306.20.001 306.20.002 306.20.003 306.20.004 314.60.001 314.60.002 314.60.003
34 34 34 34 34 34 34 34 34 34 34 35 35 35
35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35
28 28 28 28 28
52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53
350.03.001 350.03.002 350.03.003 350.03.004 350.03.005 350.04.001 350.04.002 350.04.003 350.04.004 350.04.005 350.14.001 350.14.002 350.14.003 350.23.001 350.23.002 350.23.003
504.76.008 504.76.009 504.76.010 504.76.011 504.76.012
15A.10.20001 15A.10.20002 15A.10.20003 15A.10.20004 15A.10.20005 15A.10.20006 15A.10.20007 15A.10.20008 15A.10.20009 15A.10.20010 15A.10.20011 15A.10.20012 15A.10.20013 15A.10.20014 15A.10.20015 15A.10.20016 15A.10.20017 15A.10.20018 15A.10.20019 15A.10.20020 15A.10.20021 15A.10.20022 15A.10.20023 15A.10.20024 15A.10.20025 15A.10.20026 15A.10.20027 15A.10.20028 15A.11.20001 15A.11.20002 15A.11.20003 15A.11.20004 15A.11.20005 15A.11.20006 15A.11.20007 15A.11.20008 15A.11.20009 15A.11.20010 15A.11.20011 15A.11.20012 15A.11.20013 15A.11.20014 15A.11.20015 15A.11.20016 15A.11.20017 15A.11.20018 15A.11.20019 15A.11.20020 15A.11.20021 15A.11.20022 15A.11.20023
52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53
300.07 300.08 300.25
099.00.088 099.00.090 099.00.092 099.00.095 099.15.001/10 099.15.002/13 099.15.006/19 099.15.009/22
15A.11.20024 15A.11.20025 15A.11.20026 15A.11.20027 15A.11.20028 15A.12.20001 15A.12.20002 15A.12.20003 15A.12.20004 15A.12.20005 15A.12.20006 15A.12.20007 15A.12.20008 15A.12.20009 15A.12.20010 15A.12.20011 15A.12.20012 15A.12.20013 15A.12.20014 15A.12.20015 15A.12.20016 15A.12.20017 15A.12.20018 15A.12.20019 15A.12.20020 15A.12.20021 15A.12.20022 15A.12.20023 15A.12.20024 15A.12.20025 15A.12.20026 15A.12.20027 15A.12.20028 15A.13.20001 15A.13.20002 15A.13.20003 15A.13.20004 15A.13.20005 15A.13.20006 15A.13.20007 15A.13.20008 15A.13.20009 15A.13.20010 15A.13.20011 15A.13.20012 15A.13.20013 15A.13.20014 15A.13.20015 15A.13.20016 15A.13.20017 15A.13.20018 15A.13.20019 15A.13.20020 15A.13.20021 15A.13.20022 15A.13.20023 15A.13.20024 15A.13.20025 15A.13.20026 15A.13.20027 15A.13.20028
504.81.001 504.81.002 504.81.003 504.81.004 504.81.005 504.81.006 504.81.007 504.81.008 504.81.009 504.81.010 504.81.011 504.81.012
29 29 29 29 29 29 29 29 29 29 29 29
326.40 326.45
73 73
500.76.012 500.76.013 500.76.014 500.76.015 500.76.016 500.76.017 500.76.039 500.76.040 500.76.041 500.76.042 500.76.043
32 32 32 32 32 32 32 32 32 32 32
505.76.012 505.76.013 505.76.014 505.76.015 505.76.016 505.76.017 505.76.039 505.76.040 505.76.041 505.76.042 505.76.043
32 32 32 32 32 32 32 32 32 32 32
340.15.001 340.15.002 340.15.003 340.15.004 340.15.005
96 96 96 96 96
340.20 340.21
90 90
340.33.001 340.33.002 340.33.003 340.33.004 340.33.005 340.35.001 340.35.002 340.35.003 340.35.004 340.35.005
96 96 96 96 96 96 96 96 96 96
503.76.001 503.76.002 503.76.003 503.76.004 503.76.005 503.76.006 503.76.007 503.76.008 503.76.009 503.76.010 503.76.011 503.76.012
28 28 28 28 28 28 28 28 28 28 28 28
340.37 340.38 340.66 340.67 340.70 340.71
90 90 90 90 90 90
503.81.001 503.81.002 503.81.003 503.81.004 503.81.005 503.81.006 503.81.007 503.81.008 503.81.009 503.81.010 503.81.011 503.81.012
29 29 29 29 29 29 29 29 29 29 29 29
507.02.001 507.02.002 507.02.003 507.02.004 507.02.005 507.02.006 507.02.007 507.02.008 507.02.009 507.02.010 507.02.011 507.02.012 507.02.013 507.02.014 507.02.015 507.02.016 507.02.017 507.02.037 507.02.038 507.02.039 507.02.040 507.02.041 507.02.042 507.02.043 507.02.044
24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24
15K.10.10001
97
300.05
20
340.83.001 340.83.002 340.83.003 340.83.004 340.83.005
96 96 96 96 96
504.76.001 504.76.002 504.76.003 504.76.004 504.76.005 504.76.006 504.76.007
28 28 28 28 28 28 28
508.53.001 508.53.002 508.53.003 508.53.004 508.53.005 508.53.006 508.53.009 508.53.010
26 26 26 26 26 26 26 26
133
134
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
508.53.011 508.53.018 508.53.019 508.53.020 508.53.021 508.53.022 508.53.023 508.53.024 508.53.025 508.53.026 508.53.027 508.53.036 508.53.037 508.53.038 508.53.039 508.53.040
26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26
510.15.010 510.15.011
35 35
514.41.002 514.41.003 514.41.004 514.41.005 514.41.006 514.41.007 514.41.008 514.41.009 514.41.010 514.41.011
31 31 31 31 31 31 31 31 31 31
31 31 31 31 31 31 31 31 31 31 31
30 30 30 30 30 30 30 30 30 30 30
25 25 25 25 25 25 25 25 25 25 25
513.41.001 513.41.002 513.41.003 513.41.004 513.41.005 513.41.006 513.41.007 513.41.008 513.41.009 513.41.010 513.41.011
514.76.001 514.76.002 514.76.003 514.76.004 514.76.005 514.76.006 514.76.007 514.76.008 514.76.009 514.76.010 514.76.011
517.81.005 517.81.006 517.81.007 517.81.008 517.81.009 517.81.010 517.81.011 517.81.012 517.81.013 517.81.014 517.81.015
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21
513.76.001 513.76.002 513.76.003 513.76.004 513.76.005 513.76.006 513.76.007 513.76.008 513.76.009 513.76.010 513.76.011
30 30 30 30 30 30 30 30 30 30 30
514.81.001 514.81.002 514.81.003 514.81.004 514.81.005 514.81.006 514.81.007 514.81.008 514.81.009 514.81.010 514.81.011
30 30 30 30 30 30 30 30 30 30 30
518.78.001 518.78.002 518.78.003 518.78.004 518.78.005 518.78.006 518.78.009 518.78.010 518.78.011 518.78.012 518.78.013 518.78.014 518.78.015 518.78.016 518.78.017 518.78.018
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
509.76.001 509.76.002 509.76.003 509.76.004 509.76.005 509.76.006 509.76.007 509.76.008 509.76.009 509.76.010 509.76.041 509.76.042 509.76.043 509.76.044 509.76.045 509.76.046 509.76.047 509.76.048
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
31 31 31 31 31 31 31 31 31 31 31
509.51.001 509.51.002 509.51.003 509.51.004 509.51.005 509.51.006 509.51.007 509.51.008 509.51.009 509.51.010 509.51.041 509.51.042 509.51.043 509.51.044 509.51.045 509.51.046 509.51.047 509.51.048
510.45.001 510.45.002 510.45.003 510.45.004 510.45.005 510.45.006 510.45.007 510.45.008 510.46.001 510.46.002 510.46.003 510.46.004 510.46.005 510.46.006 510.46.007 510.46.008 510.47.001 510.47.002 510.47.003 510.47.004 510.47.005 510.47.006 510.47.007 510.47.008 510.55.001 510.55.002 510.55.003 510.55.004 510.55.005 510.55.006 510.55.007 510.55.008 510.56.001 510.56.002 510.56.003 510.56.004 510.56.005 510.56.006 510.56.007 510.56.008 510.57.001 510.57.002 510.57.003 510.57.004 510.57.005 510.57.006 510.57.007 510.57.008
513.36.001 513.36.002 513.36.003 513.36.004 513.36.005 513.36.006 513.36.007 513.36.008 513.36.009 513.36.010 513.36.011
513.81.001 513.81.002 513.81.003 513.81.004 513.81.005 513.81.006 513.81.007 513.81.008 513.81.009 513.81.010 513.81.011
30 30 30 30 30 30 30 30 30 30 30
515.76.008 515.76.009 515.76.010 515.76.011 515.76.013
33 33 33 33 33
515.81.008 515.81.009 515.81.010 515.81.011 515.81.013
33 33 33 33 33
518.82.001 518.82.002 518.82.003 518.82.004 518.82.005 518.82.006 518.82.009 518.82.010 518.82.011 518.82.012 518.82.013 518.82.014 518.82.015 518.82.016 518.82.017 518.82.018
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
510.14.001 510.14.002 510.14.003 510.15.001 510.15.002 510.15.003 510.15.004 510.15.005 510.15.006 510.15.007 510.15.008 510.15.009
35 35 35 35 35 35 35 35 35 35 35 35
510.76.008 510.76.009 510.76.010 510.76.011 510.76.013
33 33 33 33 33
23 23 23 23 23 23 23 23 23 23 23
33 33 33 33 33
25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
519.46.001 519.46.002 519.46.003 519.46.004 519.46.005 519.46.006 519.46.007 519.46.008 519.46.009 519.46.018 519.46.019
510.81.008 510.81.009 510.81.010 510.81.011 510.81.013 51200 00425 51200 00432
117, 124 125
517.76.001 517.76.002 115 517.76.003 115 37, 96, 115 517.76.004 517.76.005 115 517.76.006 37, 115 517.76.007 517.76.008 31 517.76.009 31 517.76.010 31 517.76.011 31 517.76.012 31 517.76.013 31 517.76.014 31 517.76.015 31 31 517.81.001 31 517.81.002 31 517.81.003 517.81.004 31
519.51.001 519.51.002 519.51.003 519.51.004 519.51.005 519.51.006 519.51.007 519.51.008 519.51.009
23 23 23 23 23 23 23 23 23
51391 00040 51391 00050 51391 00063 51391 00080 51391 00100 514.36.001 514.36.002 514.36.003 514.36.004 514.36.005 514.36.006 514.36.007 514.36.008 514.36.009 514.36.010 514.36.011 514.41.001
25 25 25 25
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
519.51.018 519.51.019 519.76.001 519.76.002 519.76.003 519.76.004 519.76.005 519.76.006 519.76.007 519.76.008 519.76.009 519.76.018 519.76.019
23 23 23 23 23 23 23 23 23 23 23 23 23
92
540.13.001 540.13.002 540.13.003 540.13.004 540.13.005 540.13.006 540.13.007 540.13.008
95 95 95 95 95 95 95 95
545.07.006 545.07.009 545.07.010 545.07.011
106 106 106 106
545.10.001 545.10.003 545.10.004 545.10.010 545.10.011
108 108 108 108 108
23 23 23 23 23 23 23 23 23 23 23
540.36.000 540.36.001 540.36.002 540.36.003 540.36.004 540.36.005 540.36.006 540.36.007
94 94 94 94 94 94 94 94
545.13.337 545.13.338 545.13.339
109 109 109
526.15 526.17 526.19
71 71 71
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
540.07.015
519.81.001 519.81.002 519.81.003 519.81.004 519.81.005 519.81.006 519.81.007 519.81.008 519.81.009 519.81.018 519.81.019
52806 32065 52806 32070 52806 32075 52806 32080 52806 32085 52806 32090 52806 32095 52806 32100 52806 32105 52806 32110 52806 32115 52806 32120 52806 32125 52806 32130 52806 32135 52806 32140 52806 32145 52806 32150 52806 32155 52806 32160 52806 32165 52806 32170 52806 32175 52806 32180 52806 32185 52806 32190 52806 32195 52806 32200
72 72 72
93 93 93 93 93 93 93 93 93 93 93 93
114 114 114 114 114 114 114 114 114 114 114
526.35 526.37 526.39
545.40.001 545.40.002 545.40.003 545.40.004 545.40.006 545.40.007
112 112 112 112 112 112
52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160
117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124
545.47.001 545.47.002 545.47.010
114 114 114
545.53.001 545.53.002
113 113
545.55.000 545.55.001 545.55.002 545.55.003 545.55.004 545.55.005 545.55.006
111 111 111 111 111 111 111
545.57.000 545.57.001 545.57.002 545.57.003 545.57.004 545.57.005
114 114 114 114 114 114
52806 32035 52806 32040 52806 32045 52806 32050 52806 32055 52806 32060
125 125 125 125 125 125
540.48.001 540.48.002 540.48.003 540.48.004 540.48.005 540.48.006 540.48.007 540.48.011 540.48.012 115 540.48.013 115 540.48.014 37, 96, 115 540.48.015 37, 96, 115 115 540.56.001 37, 115 540.56.002 540.56.003 92 540.56.004 92 540.56.005 92 540.56.006 92 540.56.007 92 540.56.008 92 92 540.66.000 92 540.66.001 92 540.66.002 92 540.66.003 92 540.66.004 540.66.005 96 540.66.006 96 540.66.007 96 96 545.00.001 96 545.00.002 545.00.003 96 96 545.03.002 545.03.003 92 545.03.004 92 545.03.005 92 545.03.006 92 545.03.009 92 545.03.010 92 92 545.07.002 92 545.07.003 92 545.07.004 92 545.07.005
545.25.001 545.25.002 545.25.010 545.26.001 545.26.002 545.26.002 545.27.001 545.27.002 545.28.001 545.28.002 545.37.001
545.62.001 545.62.004 545.62.011 545.62.014 545.62.015 545.62.016 545.62.017 545.62.018 545.62.020 545.62.021 545.62.022
110 110 110 110 110 110 110 110 110 110 110
52911 00751 52911 00920 52911 01020 52911 01025 52911 01320 52911 01430 540.02.001 540.02.002 540.02.003 540.02.004 540.02.005 540.02.006 540.02.007 540.02.012 540.02.013 540.02.014 540.02.015 540.03.001 540.03.002 540.03.003 540.03.004 540.03.005 540.04.001 540.04.002 540.07.001 540.07.002 540.07.003 540.07.004 540.07.005 540.07.006 540.07.007 540.07.012 540.07.013 540.07.014
95 95 95 95 95 95 95 95 94 94 94 94 94 94 94 94 107 107 107 106 106 106 106 106 106 106 106 106 106 106
Order No Referencia
Page Página
545.77.001 545.77.003 545.77.004 545.77.011
108 108 108 108
545.85.001 545.85.002 545.85.003 545.85.004 545.85.005
111 111 111 111 111
545.87.001 545.87.003 545.87.004 545.87.010 545.87.011
109 109 109 109 109
549.01.001 549.01.002 549.01.003 549.01.004 549.01.005 549.01.006 549.01.007
91 91 91 91 91 91 91
549.06.001 549.06.002 549.06.003 549.06.004 549.06.005 549.06.006 549.06.007
91 91 91 91 91 91 91
549.28.001 549.28.002 549.28.003 549.28.004 549.28.005 549.28.006 549.28.007 549.28.012 549.28.013 549.28.014 549.28.015
92 92 92 92 92 92 92 92 92 92 92
549.31.001 549.31.002 549.31.003 549.31.004 549.31.005 549.31.006 549.31.007 549.31.012 549.31.013 549.31.014 549.31.015
92 92 92 92 92 92 92 92 92 92 92
549.36.001 549.36.002 549.36.003 549.36.004 549.36.005 549.36.006 549.36.007
94 94 94 94 94 94 94
549.40.001
94
135
136
Order No Referencia
Page Página
Order No Referencia
Page Página
549.40.002 549.40.003 549.40.004 549.40.005 549.40.006 549.40.007
94 94 94 94 94 94
55M.21 55M.37 55M.67 55M.71 55M.93
61 61 61 61 61
549.48.001 549.48.002 549.48.003 549.48.004 549.48.005 549.48.006 549.48.007 549.48.011 549.48.012 549.48.013 549.48.014 549.48.015
93 93 93 93 93 93 93 93 93 93 93 93
55N.21 55N.37 55N.67 55N.71 55N.93
61 61 61 61 61
55P.21
49
549.51.001 549.51.002 549.51.003 549.51.004 549.51.005 549.51.006 549.51.007
91 91 91 91 91 91 91
55Q.21 55Q.37 55Q.67 55Q.71 55Q.93
49 49 49 49 49
549.56.001 549.56.002 549.56.003 549.56.004 549.56.005 549.56.006 549.56.007
91 91 91 91 91 91 91
55R.20 55R.21 55R.36 55R.37 55R.66 55R.67 55R.70 55R.71 55R.92 55R.93
51 49 51 49 51 49 51 49 51 49
55S.21
63
549.83.002 549.83.003 549.83.004 549.83.005 549.83.006 549.83.007 549.83.008
95 95 95 95 95 95 95
55T.21 55T.37 55T.67 55T.71 55T.93
63 63 63 63 63
549.86.002 549.86.003 549.86.004 549.86.005 549.86.006 549.86.007 549.86.008
95 95 95 95 95 95 95
55U.20 55U.21 55U.36 55U.37 55U.66 55U.67 55U.70 55U.71 55U.92 55U.93
65 63 65 63 65 63 65 63 65 63
55G.21
47
56G.21
46
55H.21 55H.37 55H.67 55H.71 55H.93
47 47 47 47 47
56H.21 56H.37 56H.67 56H.71 56H.93
46 46 46 46 46
55J.21 55J.37 55J.67 55J.71 55J.93
47 47 47 47 47
56J.21 56J.37 56J.67 56J.71 56J.93
46 46 46 46 46
55K.21
61
56K.21 56M.21
60 60
Order No Referencia
Page Página
Order No Referencia
Page Página
Order No Referencia
Page Página
56M.37 56M.67 56M.71 56M.93
60 60 60 60
640.03.005
82
690.14
103
56N.21 56N.37 56N.67 56N.71 56N.93
60 60 60 60 60
640.04.001 640.04.002 640.04.003 640.04.005 640.04.006
82 82 82 82 82
640.20 640.21
78 78
56P.21
48
56Q.21 56Q.37 56Q.67 56Q.71 56Q.93
48 48 48 48 48
640.31.001 640.31.002 640.31.003 640.31.004 640.31.005
79 79 79 79 79
A33 54000.0400 A33 54000.0500 A33 54000.0600 A33 54000.0700 A33 54000.0800 A33 54000.0900 A33 54000.1000 A33 54000.1100 A33 54000.1200 A33 54000.1300 A33 54000.1400 A33 54000.1500 A33 54000.1600
117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124
56R.20 56R.21 56R.36 56R.37 56R.66 56R.67 56R.70 56R.71 56R.92 56R.93
50 48 50 48 50 48 50 48 50 48
640.36 640.37
78 78
640.41.001 640.41.002 640.41.003 640.41.005 640.41.006
81 81 81 81 81
56S.21
62
56T.21 56T.37 56T.67 56T.71 56T.93
62 62 62 62 62
640.43.001 640.43.002 640.43.003 640.43.004 640.43.005 640.43.011 640.43.012 640.43.013 640.43.014 640.43.015
84 84 84 84 84 84 84 84 84 84
A33 55000.0400 A33 55000.0500 A33 55000.0600 A33 55000.0700 A33 55000.0800 A33 55000.0900 A33 55000.1000 A33 55000.1100 A33 55000.1200 A33 55000.1300 A33 55000.1400 A33 55000.1500 A33 55000.1600 A33 55000.1700 A33 55000.1800 A33 55000.1900 A33 55000.2000
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
56U.20 56U.21 56U.36 56U.37 56U.66 56U.67 56U.70 56U.71 56U.92 56U.93
64 62 64 62 64 62 64 62 64 62
640.61.001 640.61.002 640.61.003 640.61.005 640.61.006
81 81 81 81 81
640.66 640.67 640.70 640.71
78 78 78 78
57B.40.00010 57B.40.00020 57B.49.00010 57B.49.00020 57B.49.00030 57B.49.00040 57B.50.00010 57B.50.00020
123 123 122 122 122 122 123 123
640.81.001 640.81.002 640.81.003 640.81.005 640.81.006
80 80 80 80 80
80 80 80 80 80
82 82 82 82 82 82
116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116
640.01.001 640.01.002 640.01.003 640.01.005 640.01.006
640.84.001 640.84.002 640.84.003 640.84.004 640.84.005 640.84.006
L01 13200 L01 13210 L01 13220 L01 13230 L01 13240 L01 13250 L01 13260 L01 13270 L01 13280 L01 13290 L01 13300 L01 13310 L01 13320 L01 13330 L01 13500 L01 13510 L01 13520 L01 13530 L01 13540 L01 13550 L01 13560 L01 13570 L01 13580
640.92 640.93
78 78
640.03.001 640.03.002 640.03.003
82 82 82
690.10 690.11 690.13
102 103 102
N00 15260 N00 15270 N00 15280 N00 15290 N00 17660 N00 17670 N00 17680 N00 17690 N00 17700
115 115 115 115 37, 96 37, 96,115 37, 96,115 37, 115 37
KOMET GROUP International Agencies Agencias Internacionales de KOMET GROUP
Europe · Europa
Outside Europe · Fuera de Europa
Belgium · Bélgica Denmark · Dinamarca Germany · Alemania Finland · Finlandia France · Francia Great Britain · Gran Bretaña Ireland · Irlanda Italy · Italia Croatia · Croacia Luxemburg · Luxemburgo Netherlands · Países Bajos Norway · Noruega Austria · Austria Poland · Polonia Portugal · Portugal Romania · Rumania Sweden · Suecia Switzerland · Suiza Slovak Republic · Republica Eslovaca Slovenia · Eslovenia Spain · España Czech Republic · Republica Checa Turkey · Turquía Hungary · Hungría
Egypt · Egipto Argentina · Argentina Australia · Australia Brazil · Brasil China · China India · India Indonesia · Indonesia Iran · Irán Israel · Israel Japan · Japón Canada · Canadá Korea · Corea Malaysia · Malasia Mexico · México New Zealand · Nueva Zelanda Singapore · Singapur South Africa · Sudáfrica Taiwan · Taiwán Thailand · Tailandia USA · EE.UU.
A detailed adress-list is available on the internet at www.kometgroup.com En el Internet esta disponible una lista detallada de direcciones en: www.kometgroup.com
KOMET of America, Inc. 2050 Mitchell Blvd. Schaumburg IL 60193-4544 USA Phone +1-8 47-9 23 / 84 00 +1-8 47-9 23 / 84 80 Fax +1-8 00-8 65 / 66 38
[email protected] www.komet.com
Germany
Austria
Italy
KOMET GROUP GmbH Zeppelinstrasse 3 D-74354 Besigheim Phone +49(0)7143.373-0 Fax +49(0)7143.373-233
[email protected] www.kometgroup.com
KOMET Werkzeuge Ges.m.b.H. Wagramer Strasse 173 A-1220 Wien Phone +43-1-2 59 22-04 +43-1-2 59 22-12 Fax +43-1-2 59 22 12-76
[email protected]
KOMET Utensili S.R.L. Via Menotti Serrati 74 I-20098 S. Giuliano Mil. Phone +39-02-98 40 28 1 Fax +39-02-98 44 96 2
[email protected]
KOMET Precision Tools GmbH & Co. KG Zeppelinstrasse 3 D-74354 Besigheim Phone +49(0)7143.373-0 Fax +49(0)7143.373-233
[email protected] JEL Precision Tools GmbH + Co. KG Ruppmannstrasse 32 D-70565 Stuttgart / Vaihingen Phone +49(0)711.78891-0 Fax +49(0)711.78891-11
[email protected]
Poland France KOMET S.A.R.L. 13, Rue La Fayette B.P. 67 F-67024 Strasbourg-Cedex 1 Phone +33-3-88 / 79 36 60 Fax +33-3-88 / 79 28 80
[email protected]
KOMET-URPOL Sp.z.o.o. ul. Stoczniowców 2 PL 47-200 Ke˛dzierzyn-Koz´le Phone +48-77-482 90 60 Fax +48-77-406 10 70
[email protected]
Switzerland Great Britain KOMET (UK) Ltd. Unit 4 Triton Park Brownsover Road Swift Valley / Rugby CV21 1SG Phone +44-17 88-57 97 89 Fax +44-17 88-57 97 90
[email protected]
DIHART AG Precision Tools Industriestrasse 2 CH-4657 Dulliken Phone +41-62-2 85 42 00 Fax +41-62-2 85 42 99
[email protected]
Mexico
Brazil
India
KOMET de Mexico S. de R. L. de C.V Acceso „A“, No. 110 Parque Industrial Jurica, 76120,Queretaro,Qro.Mexico Phone +52 442 2-18-25-44 Fax +52 442 2-18-20-77
[email protected]
KOMET do Brasil, Ltda. Rua Alexandre de Gusmão, 399 São Paulo - SP, BRASIL Phone +55-11-56 82-00 01 Fax +55-11-56 81-98 02
[email protected]
KOMET Precision Tools India Pvt. Ltd. 121/B, Bommasandra Industrial Area BANGALORE - 560 099 INDIA Phone +91-80-7 83 48 21 Fax +91-80-7 83 44 95
[email protected]
China Japan
399 38 024 42-6T-09/05 Printed in Switzerland © 2005 DIHART AG Precision Tools We reserve the right to make modifications. Nos reservamos el derecho a efectuar modificaciones.
KOMET GROUP Precision Tools (Taicang) Co., Ltd. (Headquarter Asia Pacific) Suzhou Road Taicang, Jiangsu Province, 215400 China Tel. +86(0)512.535757-58 Fax +86(0)512.535757-59
[email protected]
KOMET GROUP KK Tomei Grand BLD 2-30 Issha Meito 465-0093 Nagoya Japan Tel. +81(52)7092311 Fax +81(52)7027022
[email protected]