Reaming Tools/Herramientas escariadoras

Reaming Tools Herramientas escariadoras

Dihart Precision Tools

Herramientas de precisión Dihart

Dihart supplies a wide range of standard reaming tools. Dihart also specializes in designing and producing tools according to customers’ specifications, for achieving the highest standard of machine finishing. Modern machines operating in an air-conditioned production facility guarantee precision manufacturing of high-performance tools.

Dihart suministra una amplia gama de herramientas escariadoras estándar. Dihart también se especializa en el diseño y la fabricación de herramientas de conformidad con las especificaciones del cliente para alcanzar el más elevado nivel de acabado en el mecanizado. Modernas máquinas que funcionan en salas de aire acondicionado garantizan la máxima precisión para la fabricación de herramientas de alto rendimiento.

Tool Selection Guide General technical information Guía para la selección de herramientas Información técnica Cutting Rings – Expandable, Modular Anillos de corte – expandibles, modulares

Monomax™ – Expandable, Monobloc Monomax™ – expandibles, monobloque

Monomax™ – Solid, Monobloc Monomax™ – sólido, monobloque

Solid Carbide Reamers Escariadores de carburo sólido

REAMAX® – Solid Carbide, Modular REAMAX® – carburo sólido, modular

Rapid Set Heads – Solid, Modular Cabezas intercambiables – sólidos, modulares

PCD Reamers – Solid, Monobloc Escariadores PCD – sólidos, monobloque

DAH – Compensation Holder and DPS – Floating Holder DAH – Porta-útiles de compensación y DPS – Porta-útiles flotante Questionnaire and Tool Test Evaluation sheet, Troubleshooting, Numerical index Cuestionario y evaluación, Guia de solución de problemas técnicos, índice numérico

1

Explanation to the Tool Selection Guide Guía para la elección de herramientas This selection guide proudes help for selecting the correct tooling system for each specific application.

Esta sección ayuda al usuario a elegir la herramienta apropiada para cada clase de mecanizado.

On page 3 you will be guided to a suitable tooling system depending on diameter and tolerance.

En la página 3 tiene una guía de orientación para el uso de herramientas según diámetro y tolerancias.

Example: Bore Diameter 0.7874 + 0.0008 /-0 (H7) can be machined with the REAMAX® tooling system

Por ejemplo: si se busca el diámetro 20 H7, el sistema de mecanizado resultante es REAMAX®

Diameter [inch] Diámetro [mm] 0.0551 – 0.2204 1.40 – 5.59

IT Tolerance** Tolerancia IT **

0.2205 – 0.4919 5.60 – 12.49

0.4920 – 1.5748 12.50 – 40.00

1.5749 – 2.3622 40.01 – 60.00

2. 6

5 6 7

*

8

*

*

In the product specific sections all details can be found for each tooling system.

En el índice correspondiente se pueden encontrar todas las características de un producto en particular.

Utilizing to the type of bore and material to be machined, one is guided to the appropriate tool system. Cutting data and recommended ASG can be found in these tables.

Según el diámetro y el material a mecanizar, uno se guía por la herramienta apropiada para la tarea. De la tabla se pueden deducir las características de corte y el mejor ASG.

Example: Grey cast iron (GG 25), interrupted bore.

Por ejemplo: Hierro forjado gris GG 25, diámetro interrumpido.

Recommendation: TiN coated, REAMAX® 640.71 with ASG 01.

Recomendación: Cuchilla recubierta TiN, REAMAX® 640,71 con ASG 01.

Recommended cutting data: Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in (per tooth)

Datos de corte recomendados: Velocidad = 40 – 100 m/min Alimentación = 0.07 – 0.17 mm (por diente) Bore Type Tipo de agujero

2

f

íti

ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm

Subject to change. KOMET GROUP is not liable for damages resulting from selecting the incorrect tools.

TiN TiN

TiN TiN

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/m Feed = 0.003 – 0.006 in

ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

–

640.71

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

640.70

ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in

640.71

640.37

ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm

640.71

TiN

640.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in

TiN

640.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.004 – 0.007 in

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/m Feed = 0.003 – 0.006 in

640.71

TiN

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

640.37

ASG 07 vc = 80 – 220 m/min fz = 0,11 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.004 – 0.009 in

640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

TiN

DST

TiN TiN

ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in

ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/min Feed = 0.005 – 0.011 in

640.71

DBG

d l

ASG 05 vc = 70 – 180 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in

ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

640.70

640.71

DST

di ió

ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 295 – 790 ft/min Feed = 0.005 – 0.011 in

640.93

Ductile iron ferritic F

640.71

TiN

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

Alternative Alternativo

640.70

ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/m in Feed = 0.005 – 0.011 in

TiN

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

Recommendation Recomendado

640.70

640.92 DST

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Alternative Alternativo

ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 295 – 790 ft/min Feed = 0.005 – 0.011 in

640.92

TiN

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

DBG

Aceros no aleados RM % 500 N/mm2

Recommendation Recomendado

640.92

ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in

–

640.37 DBG

DST

Low Carbon Steel Hardness % 150 HB

TiN

Material Material

ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,19 mm

–

Salvo declaración escrita de lo contrario, KOMET GROUP no aceptará responsabilidad de daños que resulten a consecuencia de elegir la herramienta incorrecta.

Tool Selection Guide Guía para la selección de herramientas For all materials except aluminum / Para toda clase de materiales excepto aluminio Diameter [inch] Diámetro [mm] IT Tolerance** Tolerancia IT **

0.0551 – 0.2204 1.40 – 5.59

0.2205 – 0.4919 5.60 – 12.49

0.4920 – 1.5748 12.50 – 40.00

1.5749 – 2.3622 40.01 – 60.00

2.3623 – 11.8343 60.01 – 300.59

5 6 7

*

8

*

*

>8

For aluminum / Para aluminio Diameter [inch] Diámetro [mm] IT Tolerance** Tolerancia IT **

0.0551 – 0.1574 1.40 – 3.99

0.1575 – 0.7913 4.00 – 20.10

0.7914 – 1.5748 20.11 – 40.00

1.5749 – 2.3622 40.01 – 60.00

2.3623 – 11.8343 60.01 – 300.59

5 6 7

*

8

*

*

>8 In general we recommend PCD tipped tools for machining aluminum. If there is no standard tool in our catalog for your application, please contact us about special application tooling. See page 5, 128.

En general, recomendamos herramientas con cuchillas de PCD para cortar alumino. En caso de que no hubiera una herramienta estándar en nuestro catálogo para su aplicación, solicite una herramienta especial. Véase página 5, 128.

* Alternative: Expandable for wear compensation. **IT-Tolerance Class, see page 11

* Alternativa:compensación de diámetro por desgaste posible. **Tolerancia clase IT, ver página 11

3

Standard Reamer Overview Escariadores estándar – vista global Dihart offers standard tools with a diameter range from 0.0551 to 11.8343 inch.

Dihart ofrece herramientas estándar con un diámetro de 1.4 a 300.59 mm.

300.59 (11.8343)

139.59 ( 5.4957)

60.00 ( 2.3622)

40.00 ( 1.5748)

20.10 ( 0.7913)

17.60 ( 0.6929)

12.70 ( 0.5000)

12.50 ( 0.4920)

9.60 ( 0.3780)

5.60 ( 0.2205)

4.00 ( 0.1575)

1.40 ( 0.0551)

mm

(inch)

By diameter Según diámetro

*

Machine Connection Tipo de sujeción HSK-A, DAH, ABS®, Cylindrical Shank, ISO Taper HSK-A, DAH, ABS®, mango cilíndrico, Cono ISO Cylindrical Shank Mango cilíndrico Cylindrical Shank Mango cilíndrico Cylindrical Shank Mango cilíndrico DAH, Cylindrical Shank DAH, mango cilíndrico HSK-A, DAH, ABS®, Cylindrical Shank HSK-A, DAH, ABS®, mango cilíndrico Cylindrical Shank Mango cilíndrico

* Diameter 5.4958 – 11.8343 inch on request. * Diámetro 139.60 – 300.59 mm a solicitud de los interesados.

By system Según sistema

Expandable Expandible

Monobloc Monobloque

4

Modular

Solid Sólido

Dihart Special Tools Herramientas especiales Dihart Dihart specializes in the development of specific solutions for customers. Many times, Standard tools can not provide solutions for machining applications making special application tooling necessary. Using the questionnaire Form 500 on page 128 of this catalogue, inquiries for special tools can be made from Dihart. References to applications can be found in our application examples.

El desarrollo de soluciones especiales para clientes particulares representa un importante avance en las capacidades de Dihart. Muy a menudo es imposible llevar a cabo tareas de mecanizado con herramientas estándar debido a que la forma, las tolerancias y la calidad exigen un análisis de procesos y una labor de desarrollo de herramientas especiales. Por medio del cuestionario de la página 128 de este catálogo se puede consultar sobre las herramientas especiales que puede hacer Dihart en cualquier momento. Nuestros ejemplos indican a qué clase de aplicaciones pueden destinarse.

• Application specific design • Reduction of non-productive time • Technical advice by Dihart technicians • Combining machining operations • High efficiency and productivity

• Diseñadas para usos específicos • Reducen el tiempo de inactividad • Consejo técnico impartido por los técnicos de Dihart • Combinación de varias operaciones de mecanizado • La más elevada eficacia y productividad

5

Dihart Cutting Geometry – ASG Dihart Geometría de Corte – ASG

The cutting geometry (ASG) defines:

La Geometría de Corte (ASG) abarca:

• Bevel angle • Circular land • Back taper • Rake angle • Clearance angles

• ángulo de corte • ancho del margen circular • conicidad in versa • ángulo de desprendimiento • ángulo de incidencia

Tolerances of Dihart Reamers Tolerancias de los escariadores Dihart Manufacturing Tolerance of Expandable Reamers Tolerancia de fabricación de los escariadores expandibles

1

/2 T

1

Maximum reamer size Tamaño máximo de escariador D

T

/2 D 1/2 D

Maximum bore size Tamaño máximo de agujero

T = Bore tolerance Rango de tolerancia del agujero D = Manufacturing tolerance of reamer Rango de tolerancia de fabricación del escariador

Minimum reamer size Tamaño mínimo de escariador

Minimum bore size Tamaño mínimo de agujero

The diameter of an expandable reamer is ground to the center of the bore tolerance T. The expansion feature of these tools allows for wear compensation.

El diámetro de un escariador expandible es rectificado hasta la mitad de la tolerancia del agujero T. La característica de expansión de estos útiles permite compensar el desgaste.

Manufacturing Tolerance of Solid Reamers Tolerancia de fabricación de escariadores sólidos

D

Maximum reamer size Tamaño máximo de escariador

Minimum reamer size Tamaño mínimo de escariador

2

/3 T

T

1

/2 D 1/2 D

Maximum bore size Tamaño máximo de agujero

Minimum bore size Tamaño mínimo de agujero

6

The diameter of a solid reamer is ground to the upper third of the bore tolerance T.

T = Bore tolerance Rango de tolerancia del agujero D = Manufacturing tolerance of reamer Rango de tolerancia de fabricación del escariador

El campo de tolerancia de fabricación D de los escariadores fijos se encuentra en la tercera superior de la tolerancia del agujero T

Standard Cutting Geometries Geometrías estándar Geometry Geometría

Flute form Forma de Flauta

ASG 01

Straight Flute Flauta recta

ASG 02

Straight Flute Flauta recta

ASG 04

Chip evacuation Evacuacion de viruta

Bevel angles Ángulo del bisel

45°

45° 8°

Left Hand Spiral Flauta izquierda

30° 4°

ASG 05

Left Hand Spiral Flauta izquierda

25°

ASG 0501

Left Hand Spiral Flauta izquierda

25°

ASG 06

90°

Straight Flute Flauta recta

ASG 07

Straight Flute Flauta recta

ASG 0703

Straight Flute Flauta recta

Cutting materials and coatings Materiales de corte y recubrimientos

0,2 mm x 45°

Front Cutting Corte frontal

45°

90°

Front Cutting Corte frontal

0,2 mm x 45°

ASG 09

Straight Flute Flauta recta

20°

ASG 11

Straight Flute Flauta recta

45°

ASG 1101

Straight Flute Flauta recta

90° 0,2 mm x 45°

Front Cutting Corte frontal

Special Cutting Geometries Geometrías especiales Geometry Geometría

Flute form Forma estriado

ASG 09B

Straight Flute % Dia.1.2598 in Flauta recta % Ø 32 mm

Chip breaking geometry Geometría de control de viruta

ASG 1402

Straight Flute > Dia.1.2598 in Flauta recta > Ø 32 mm

Chip breaking geometry Geometría de control de viruta

ASG 0601

Straight Flute Flauta recta

90°

Straight Flute Flauta recta

90°

ASG 0704

Chip evacuation Evacuacion de viruta

Bevel angles Ángulo del bisel

We will be happy to assist you with the cutting parameters for special geometries.

Cutting materials and coatings Materiales de corte y recubrimientos

0,05 mm x 45°

Front Cutting For increased positional accuracy Corte frontal Para mayor precisión de posicionamiento

0,05 mm x 45°

Front Cutting For increased positional accuracy Corte frontal Para mayor precisión de posicionamiento

Estaremos gustosos de asistirlo con los parametros de corte para geometrias especiales.

7

Cutting Materials Materiales de cortar

DSA (carbide) is a fine-grain carbide (K05-K10) for conventional reaming. It‘s used because of its high abrasion resistance that gives good results in most commonly used materials. It is very suitable for coating allowing it to be used as a substrate for coated reamers.

DSA (carburo) es un metal duro de grano fino (K05 – K10) que se utiliza en el escariado normal. Destaca debido a su elevada resistencia a la abrasión, dando buenos resultados en los materiales más usados. Es apto para su aplicación en recubrimientos, y por tanto se emplea mayormente como material de corte para escariadores recubiertos.

DST (Cermet) is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal for machining non-alloyed or low alloyed steels up to 350 HB hardness. DST is also excellent for machining ductile iron.

DST (Cermet) es un material cortante de altas prestaciones, apto para el escariado a elevadas velocidades.DST es ideal para el mecanizado de aceros sin aleación o de baja aleación con una resistencia a la tensión de 1200 N/mm2. DST es igualmente excelente para el escariado de hierros dúctiles.

PCD (polycrystalline diamond) is a high-performance cutting material, and suitable for high-speed reaming of non-ferrous metals, such as aluminum, magnesium, etc. It‘s very high abrasion resistance make it an excellent choice for machining highsilicon content aluminum alloys.

PCD (diamante policristalino) es un material cortante de altas prestaciones,apto para el escariado a elevadas velocidades de metales no ferrosos como por ejemplo el aluminio, magnesio, etc. Debido a su elevada resistencia a la abrasión, se presta para el mecanizado de aleaciones de elevado contenido de silicio.

Coatings

Revestimientos

8

TiN is an all purpose coating material. It has a very smooth surface and has very little affinity to many materials. This avoids structure deformation which gives excellent surface-finish results when reaming, using considerably higher cutting data than non coated carbide reamers.

TiN es recubrimiento de propositos generales. Presenta una superficie muy lisa y tiene poca adherencia con muchos materiales. Gracias a ello se evitan formaciones con estructuras irregulares, lo que resulta en una superficie bien acabada cuando se hace el escariado, con características de corte considerablemente superiores en comparación con escariadores de carburo sin revestimiento.

DBG is a TiAlN coating, which offers a very high grade of hardness of approximately 3200 HV. The coating also has a very high oxidation resistance, making this particular high-performance coating very suitable for high cutting speeds, and also for use with mist coolant machining (MQL).

DBG es un revestimiento TiAIN que presenta un alto grado de dureza de aproximadamente 3200 HV. El recubrimiento presenta asimismo un alto grado de resistencia a la oxidación. Por ello es un revestimiento de altas prestaciones muy indicado para altas velocidades de corte y también para su empleo en el mecanizado con refrigerante vaporizado.

DJC is a combination of the high-performance cutting material DST (Cermet) and the highperformance coating DBG. This combination provides a very high tool life with higher feeds and speeds.

DJC reúne las altas prestaciones de corte de DST (Cermet) y de recubrimiento de DBG. Gracias a esta combinación, se puede conseguir una herramienta muy durable con excelentes propiedades cortantes. .

Measurement of Dihart Reamers Medición de los escariadores Dihart

180 º

Unequal Flute spacing Only two cutting edges are 180° opposed. < Measuring Blades Because the tool‘s back taper, measurement has to be done at the front of the cutting edge.

¡Posición angular desigual! Sólo dos filos están opuestos entre sí en 180°. < Dientes para medir Puesto que las herramientas son cónicos, la medición debe efectuarse en el frente de la arista cortante.

PCD tipped reamers require a non-contact measuring device!

¡Los escariadores con punta de PCD requieren dispositivo de medición sin contacto!

Identifying Measuring Blades

Marca de los dientes de medición

• Drive pin • Number • Punch-mark

• Perno de arrastre • Número • Marca de punzonado

9

Conversion-relations between Ra and Rz according to DIN 47 Conversión – relación entre Ra y Rz según DIN 47 For use with metric dimensions Para usar con dimensiones métricas N10 N11

25

N9

6.3

Dispersion-/scattering area Zona de dispersión

16 10

Upper limit of Rz for conversion of Ra to Rz Límite superior de Rz para la conversión de Ra en Rz

N8

4.0 2

2.5 1.5

Ra-values in µm / Valores Ra en µm

N7 N6 N5 N4 N3 N2 N1

Roughness grade according to DIN ISO 1302 Grado de acabado superficial según DIN ISO 1302

40

Upper limit of Ra for conversion from Ra to Rz Límite superior de Ra para la conversión de Ra en Rz

Ra

1.0 0.630 0.400

1 Ra

0.250 0.160 0.100 0.063

Rz

0.040 0.025

Rz

0.016

0.16 0.40 1.0 2.5 6.3 16 40 100 250 0.25 0.63 1.6 4.0 10 25 63 160

Rz-values in µm / Valores Rz en µm

Reading example: If the average roughness value Ra = 0.4 µm has to be converted into a comparable average Rz value it can be seen that Rz = 1.6 µm corresponds with the value of Ra = 0.4 µm. Reading example: If, however, the average value Rz = 25 µm has to be converted into a comparable average roughness value Ra, it can be seen that Ra = 2 µm corresponds with the value of Rz = 25 µm.

10

Ejemplo de lectura: Si el valor de acabado superficial Ra = 0,4 µm tiene que ser convertido a la escala Rz, se puede suponer que Rz = 1,6 µm es equivalente al valor de Ra = 0,4 µm.

Ejemplo de lectura: Sin embargo, si el acabado superficial medio es de Rz = 25 µm y tiene que ser convertido a la escala, puede suponerse que Ra = 2 µm corresponde al valor de Rz = 25 µm.

Numerical Values for Tolerance Grades in 0.001mm Valores numéricos para grados de tolerancia en 0,001mm For use with metric dimensions Para usar con dimensiones métricas IT-Tolerance Class / Clase de tolerancia IT

Nominal measurement mm Medición nominal mm from/desde to / a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a over/ sobre to /a

1 3 3 6 6 10 10 18 18 30 30 50 50 80 80 120 120 180 180 250 250 315

1

2

3

4

5

6

7

8

9

10

11

12

0.8

1.2

2

3

4

6

10

14

25

40

60

100

1

1.5

2.5

4

5

8

12

18

30

48

75

120

1

1.5

2.5

4

6

9

15

22

36

58

90

150

1.2

2

3

5

8

11

18

27

43

70

110

180

1.5

2.5

4

6

9

13

21

33

52

84

130

210

1.5

2.5

4

7

11

16

25

39

62

100

160

250

2

3

5

8

13

19

30

46

74

120

190

300

2.5

4

6

10

15

22

35

54

87

140

220

350

3.5

5

8

12

18

25

40

63

100

160

250

400

4.5

7

10

14

20

29

46

72

115

185

290

460

6

8

12

16

23

32

52

81

130

210

320

520

11

12

Numerical Values for Tolerance Grades in inch Valores numéricos para grados de tolerancia en inch Nominal measurement inch Medición nominal inch from/desde to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a over/sobre to/a

0.039 0.118 0.118 0.236 0.236 0.394 0.394 0.709 0.709 1.181 1.181 1.969 1.969 3.150 3.150 4.724 4.724 7.087 7.087 9.843 9.843 12.402

IT-Tolerance Class / Clase de tolerancia IT 1

2

3

4

5

6

7

8

9

10

0.00003 0.00005

0.00008

0.00012

0.00016

0.00024

0.00039

0.00055

0.00098

0.00158

0.00236 0.00394

0.00004 0.00006

0.00010

0.00016

0.00020

0.00032

0.00047

0.00071

0.00118

0.00189

0.00295 0.00472

0.00004 0.00006

0.00010

0.00016

0.00024

0.00035

0.00059

0.00087

0.00142

0.00228

0.00354 0.00591

0.00005 0.00008

0.00012

0.00020

0.00032

0.00043

0.00071

0.00106

0.00169

0.00276

0.00433 0.00709

0.00006 0.00010

0.00016

0.00024

0.00035

0.00051

0.00083

0.00130

0.00205

0.00331

0.00512 0.00827

0.00006 0.00010

0.00016

0.00028

0.00043

0.00063

0.00098

0.00154

0.00244

0.00394

0.00630 0.00984

0.00008 0.00012

0.00020

0.00032

0.00051

0.00075

0.00118

0.00181

0.00291

0.00472

0.00748 0.01181

0.00010 0.00016

0.00024

0.00039

0.00059

0.00087

0.00138

0.00213

0.00343

0.00551

0.00866 0.01378

0.00014 0.00020

0.00032

0.00047

0.00071

0.00098

0.00158

0.00248

0.00394

0.00630

0.00984 0.01575

0.00018 0.00028

0.00039

0.00055

0.00079

0.00114

0.00181

0.00284

0.00453

0.00728

0.01142 0.01811

0.00024 0.00032

0.00047

0.00063

0.00091

0.00126

0.00205

0.00319

0.00512

0.00827

0.01260 0.02047

For rough conversion: 0.0001 inch => 0.0025 mm 0.001 mm => 0.00004 inch

Para conversión aproximada: 0.0001 inch => 0.0025 mm 0.001 mm => 0.00004 inch

11

Product Overview Dihart Adapters Vista general de adaptadores Dihart DAH – Compensation Holder DAH – Porta-útiles de compensación

DAH Bushings Buje para DAH

DIN 69893-HSK-A and -B – DAH, page 106 DIN 69893-HSK-A y -B – DAH, página 106

DAH – Hydraulic chuck for cylindrical shank, page 110 DAH – Mandrino de expansión hidráulico para mango cilíndrico, página 110

ABS® – DAH, page 107 ABS® – DAH, página 107

DAH – Cylindrical shank weldon, page 111 DAH – Mango cilíndrico weldon, página 111

DIN 69871-SK-AD and -B – DAH, page 108 DIN 69871-SK-AD y -B – DAH, página 108 CAT V – DAH, page 109 CAT V – DAH, página 109

DAH – Collet chuck for cylindrical shank, page 113 DAH – Pinza de sujeción para mango cilíndrico, página 113

BT-MAS 403 AD and -B – DAH, page 108 BT-MAS 403 AD y -B – DAH, página 108

DAH – ABS®, page 112 DAH – ABS®, página 112

DPS – Floating Arbor DPS – Porta-útiles flotante

ABS® -EP 0547049 and other foreign patents Cylindrical shank – Collet chuck for cylindrical shank, page 123 Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123

Compensation Holder- EP 0235327 and other foreign patents REAMAX® – Patent registration nationally and overseas ABS® -EP 0547049 y otras patentes extranjeras Porta-útiles de compensación radial EP 0235327 y otras patentes extranjeras

12

DIN 69880-VDI – Collet chuck for cylindrical shank, page 122 DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122

REAMAX® – Patente con registro nacional y mundial

Product Overview – Reamers Vista general de escariadores Solid Reamers-Modular, Rapid Set Head System Escariadores sólidos modulares, sistema de cabeza intercambiable

Solid Reamers-Modular, REAMAX® System Escariadores sólidos modulares, sistema REAMAX®

Rapid Set Heads, page 90 Cabezas intercambiables, página 90

REAMAX®, page 78 REAMAX®, página 78

DAH short and long, page 92 DAH corto y largo, página 92

DAH, page 79 DAH, página 79

Cylindrical shank short and long, page 94/95 Mango cilíndrico corto y largo, página 94/95

Cylindrical shank short and long, page 80/81 Mango cilíndrico corto y largo, página 80/81

ABS®, page 93 ABS®, página 93

Solid Carbide Reamers Escariadores de metal duro Cylindrical shank, Solid Carbide, page 71 Mango cilíndrico, de carburo sólido, página 71

DIN 69893-HSK-A, short and long, page 91 DIN 69893-HSK-A, corto y largo, página 91

Cylindrical shank, Solid Carbide and Cermet, page 72/73 Mango cilíndrico, de carburo sólido y Cermet, página 72/73

Solid Reamer-Monobloc PCD Escariador fijo monobloque PCD Cylindrical shank, PCD 2- and 4-flute, page 102/103 Mango cilíndrico, PCD con 2 y 4 filos, página 102/103

13

Product Overview Dihart Adapters Vista general de adaptadores Dihart DAH – Compensation Holder DAH – Porta-útiles de compensación

DAH Bushings Buje para DAH

DIN 69893-HSK-A and -B – DAH, page 106 DIN 69893-HSK-A y -B – DAH, página 106

DAH – Hydraulic chuck for cylindrical shank, page 110 DAH – Mandrino de expansión hidráulico para mango cilíndrico, página 110

ABS® – DAH, page 107 ABS® – DAH, página 107

DAH – Cylindrical shank weldon, page 111 DAH – Mango cilíndrico weldon, página 111

DIN 69871-SK-AD and -B – DAH, page 108 DIN 69871-SK-AD y -B – DAH, página 108 CAT V – DAH, page 109 CAT V – DAH, página 109

DAH – Collet chuck for cylindrical shank, page 113 DAH – Pinza de sujeción para mango cilíndrico, página 113

BT-MAS 403 AD and -B – DAH, page 108 BT-MAS 403 AD y -B – DAH, página 108

DAH – ABS®, page 112 DAH – ABS®, página 112

DPS – Floating Arbor DPS – Porta-útiles flotante

Cylindrical shank – Collet chuck for cylindrical shank, page 123 Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123

14

DIN 69880-VDI – Collet chuck for cylindrical shank, page 122 DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122

Product Overview – Reamers Vista general de escariadores Expandable Reamers-Monobloc, Monomax™ System Escariadores expandibles monobloques, sistema Monomax™

Cylindrical shank short, page 46/47 Mango cilíndrico corto, página 46/47

Expandable Reamers-Modular, Cutting Ring System Escariadores expandibles modulares, sistema de anillo de corte

Cutting Ring, page 20 Anillo de corte, página 20

Cylindrical shank long, page 48/49 Mango cilíndrico largo, página 48/49

Cylindrical shank long, page 50/51 Mango cilíndrico largo, página 50/51

DAH, page 24/25 DAH, página 24/25

Cylindrical shank short and long, page 28–31 Mango cilíndrico corto y largo, página 28–31

Solid Reamers Monobloc, System Monomax™ Escariadores sólidos monobloque, sistema MonomaxTM

ABS®, page 26/27 ABS® , página 26/27

Cylindrical shank short, page 60/61 Mango cilíndrico corto, página 60/61

Cylindrical shank long, page 62/63 Mango cilíndrico largo, página 62/63

DIN 69893-HSK-A, short and long, page 21–23 DIN 69893-HSK-A, corto y largo, página 21–23

Cylindrical shank long, page 64/65 Mango cilíndrico largo, página 64/65

DIN 69871-ISO taper AD and B, short and long, page 32/33 DIN 69871-cono ISO-AD y B, corto y largo, página 32/33 15

• Multiblade and modular • Various cutting materials and coatings • Compensation of wear through expansion • High process capability • Can be reground and retipped • Filos múltiples y modulares • Diversos materiales cortantes y recubrimientos • Compensación de diámetro desgastado por medio de reajuste • Capacidad de proceso elevado • Puede ser reafilado y los filos remplazados

Overview Cutting Ring Visión general de anillo de corte

Page Página

Tool selection – Cutting data Selección de herramientas – Datos de corte

18

Cutting Rings Anillos de corte

20

Arbors Porta-útiles

21

Replacement parts Piezas de repuesto

34

Assembly instructions Indicaciones de montaje

38

17

Tool Selection Selección de herramientas

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

Bore Type Tipo de agujero

TiN

–

TiN

300.05

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

–

300.05 TiN

TiN

ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

–

300.07 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in 300.45 ASG 07 vc = 100 – 200 m/min fz = 0,11 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.009 in

TiN TiN

300.07 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in

ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,11 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.004 in

–

300.05

ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in

–

300.07 DBG

300.05 ASG 01 vc = 40 – 100 m/min fz = 0,11 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in

ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,19 mm Speed = 460 – 660 ft/min Feed = 0.003– 0.007 in

–

300.07 DBG

–

ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,19 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in

–

300.05 TiN

300.05 ASG 01 vc = 50 – 180 m/min fz = 0,10 – 0,20 mm Speed = 165 – 590 ft/min Feed = 0.004 – 0.008 in

TiN

300.45 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mms Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in

TiN

300.45 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

Alternative Alternativo

300.05

TiN

300.07 ASG 07 vc = 80 – 200 m/min fz = 0,11 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.004 – 0.009 in

300.05 ASG 01 vc = 50 – 100 m/min fz = 0,07 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.003 – 0.006 in

DBG

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

300.05 ASG 01 vc = 20 – 40 m/min fz = 0,06 – 0,14 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.006 in

300.05 ASG 01 vc = 60 – 150 m/min fz = 0,10 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.004 – 0.008 in

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

300.45 ASG 09 vc = 60 – 150 m/min fz = 0,10 – 0,22 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.009 in

ASG 01 vc = 60 – 150 m/min fz = 0,10 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.004 – 0.008 in

DST

Fundición nodular ferrítica

DST

Ductile iron ferritic

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

300.45 ASG 09 vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

DST

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

300.05

TiN

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

300.05

300.45 ASG 09 vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

DBG

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

DST

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

ASG 01 vc = 50 – 150 m/min fz = 0,07– 0,16 mm Speed = 165 – 495 ft/min Feed = 0.003 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

18

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

300.25 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.004 – 0.008 in 300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

# 0.7874 # 20

0.7874 – 2.3622 20 – 60

" 2.3622 " 60

[inch]

0.004 – .012

0.008 – .020

0.012 – .028

[mm]

0.1 – 0.3

0.2 – 0.5

0.3 – 0.7

300.25 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in 300.25 ASG 01 vc = 9 – 18 m/min fz = 0,10 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.006 in 300.25 ASG 01 vc = 10 – 40 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in 300.25

ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.004 – 0.008 in

300.25

ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

300.45

DST

[inch] [mm]

–

HM

300.25 ASG 01 vc = 10 – 40 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in

HM

300.05 ASG 01 vc = 50 – 150 m/min fz = 0,07 – 0,17 mm Speed = 165 – 490 ft/min Feed = 0.003 – 0.007 in

–

HM

300.25 ASG 01 vc = 9 – 18 m/min fz = 0,10 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.006 in

HM

300.07 ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,18 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in

–

HM

300.25 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in

300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

HM

–

300.25 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

300.25 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

300.25 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

HM

DST

–

300.25 ASG 02 vc = 6 – 10 m/min fz = 0,10 – 0,25 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.010 in

HM

300.25 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

300.25 ASG 01 vc = 6 – 10 m/min fz = 0,08 – 0,20 mm Speeed = 20 – 33 ft/min Feed = 0.003 – 0.008 in

HM

HM HM HM HM

TiN

ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,18 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in

Stock allowance on Dia. / Sobre material en Ø

Stock allowance in Dia. Sobre material en diámetro

–

300.07

300.45

ASG 07 vc = 100 – 200 m/min fz = 0,08 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.008 in

ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in

DBG

DBG

ASG 07 vc = 100 – 180 m/min fz = 0,09 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in

ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,10 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.004 in

DBG

DBG

DST DST

ASG 07 vc = 140 – 240 m/min fz = 0,09 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in

300.07

300.05

Dia.-range Rango de diámetro

300.25 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

300.05

300.07

300.45

TiN

ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in

TiN

TiN

DBG

300.05

300.45

ASG 01 vc = 50 – 180 m/min fz = 0,08 – 0,20 mm Speed = 165 – 595 ft/min Feed = 0.003 – 0.008 in

ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

TiN

TiN

–

300.07

ASG 07 vc = 100 – 180 m/min fz = 0,09 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in

–

300.05

ASG 01 vc = 20 – 40 m/min fz = 0,05 – 0,13 mm Speed = 65 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 07 vc = 140 – 240 m/min fz = 0,09 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

300.05

300.05

ASG 07 vc = 80 – 200 m/min fz = 0,09 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.004 – 0.009 in

300.25 ASG 02 vc = 6 – 10 m/min fz = 0,10 – 0,25 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.010 in

300.05

300.05

ASG 01 vc = 50 – 100 m/min fz = 0,06 – 0,15 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in

–

300.25 ASG 01 vc = 6 – 10 m/min fz = 0,08 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in

HM

ASG 07 * vc = 60 – 150 m/min fz = 0,06 – 0,16 mm Speed = 230 – 590 ft/min Feed = 0.002 – 0.006 in

TiN

DST

300.45

ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in

TiN

300.05

TiN

ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in

TiN

DST

300.45

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

HM

300.05

ASG 01 vc = 60 – 150 m/min fz = 0,08– 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

300.05

ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

300.45

Alternative Alternativo

HM

Recommendation Recomendado

HM

Alternative Alternativo

TiN

Recommendation Recomendado

TiN

DST

Atención: Especificación de avance fz mm/inch por diente!

ASG 09

vc = 75 – 200 m/min fz = 0,13 – 0,29 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

19

Anillo de corte

Ø 17.60 – 139.59 mm

Ø x*

Ø 0.6929 – 5.4957 inch

ØD

Cutting Rings

a l2

Cutting material Material de corte

Order No Referencia

HM TiN DBG DST DJC

ØD [mm]

ØD [inch]

Ø x* [mm]

Ø x* [inch]

a [mm]

a [inch]

HM TiN DBG l2 [mm]

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 45.59 45.60 – 79.59 79.60 – 100.59 100.60 – 110.59 110.60 – 139.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.7949 1.7950 – 3.1335 3.1336 – 3.9602 3.9603 – 4.3539 4.3540 – 5.4957

Ø D – 2.0 Ø D – 4.4 Ø D – 4.4 Ø D – 5.0 Ø D – 8.4 Ø D – 8.4 Ø D – 8.4 Ø D – 8.4

Ø D – .079 Ø D – .173 Ø D – .173 Ø D – .197 Ø D – .331 Ø D – .331 Ø D – .331 Ø D – .331

9.5 9.5 9.5 14.0 16.0 16.0 16.0 16.0

0.374 0.374 0.374 0.551 0.630 0.630 0.630 0.630

11.5 11.5 14.0 16.0 18.5 18.5 18.5 18.5

~

~

~

~

~

HM TiN DBG l2 [inch]

DST DJC

DST DJC

l2 [mm]

l2 [inch]

0.453 0.453 0.551 0.630 0.728 0.728 0.728 0.728

11.0 11.0 13.5 15.5 17.5 17.5 17.5 17.5

0.433 0.433 0.531 0.610 0.689 0.689 0.689 0.689

~

~

~

6 6 6 6 6 8 10 12

Cutting Ring from diameter 5.4958 to 11.8343 inch available on request.

Anillos de corte con diámetro de 139.60 a 300.59 mm bajo requerimiento del cliente.

• Modular cutting ring system fits all Dihart cutting ring holders • Replacement of blades or complete regrinding results for highest tool economy • Increased accuracy and machining of close tolerances • Adjustment allows for wear compensation

• Sistema modular de anillos de corte compatible con el conjunto de porta-útiles del sistema anillo de corte Dihart • Remplazo de cuchillas o reafilado total para mejorar su economía • Mayor precisión y tolerancia más cerrada • El ajuste permite compensar el desgaste sufrido

*Maximum cutting depth for front cutting geometries!

*¡Profundidad máxima de corte para carear con corte frontal!

Order example:

Ejemplo de pedido:

Order No

20

300.25 300.05 300.07 300.45 300.08

300.45

Bore Diameter

Bore Tolerance

Material or ASG

1.6535

+0.0006 /-0

Low Carbon Steel 1117

Referencia 300.45

Diámetro agujero

Tolerancia agujero

Material o ASG

42.0

H6

St 37

Cutting Ring Arbors

Ø 0.6929 – 5.4957 inch

Porta-útiles del anillo de corte

Ø 17.60 – 139.59 mm xs

Øe

ØD

f

b

Short / Corta

Order No1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

HSK-A

509.51.001 509.51.002 509.51.003 509.51.004 509.51.005 509.51.006 509.51.007 509.51.008 509.51.009 509.51.010 509.51.041 509.51.042 509.51.043 509.51.044 509.51.045 509.51.046 509.51.047 509.51.048

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

123 122 131 139 139 140 150 150 140 140 166 166 150 170 170 170 170 170

4.843 4.803 5.157 5.472 5.472 5.512 5.906 5.906 5.512 5.512 6.535 6.535 5.906 6.693 6.693 6.693 6.693 6.693

79 79 99 99 99 104 114 114 114 114 121 121 121 141 141 141 141 141

3.110 3.110 3.898 3.898 3.898 4.094 4.488 4.488 4.488 4.488 4.764 4.764 4.764 5.551 5.551 5.551 5.551 5.551

11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4

0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559

11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5

0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398

63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100

Arbors for diameters > 5.4957 inch and other HSK-sizes available on request.

Porta-útiles con diámetro > 139.59 mm y otros tamaños HSK bajo requerimiento del cliente.

• DIN 69893 – HSK-A • Inner coolant supply

• Con DIN 69893 – HSK-A • Con refrigeración interior

1

Arbor complete, Cutting Rings must be ordered separately, see page 20

For replacement parts, see page 34/37

1

Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

Para piezas de repuesto ver página 34/37

21

Cutting Ring Arbors

Ø 0.6929 – 5.4957 inch

Porta-útiles del anillo de corte

Ø 17.60 – 139.59 mm xs

Øe

ØD

f

b

Long / Larga

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

HSK-A

509.76.001 509.76.002 509.76.003 509.76.004 509.76.005 509.76.006 509.76.007 509.76.008 509.76.009 509.76.010 509.76.041 509.76.042 509.76.043 509.76.044 509.76.045 509.76.046 509.76.047 509.76.048

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

163 162 201 199 199 200 230 230 220 220 266 266 250 275 275 275 275 275

6.417 6.378 7.913 7.835 7.835 7.874 9.055 9.055 8.661 8.661 10.472 10.472 9.843 10.827 10.827 10.827 10.827 10.827

119 119 159 159 159 164 194 194 194 194 221 221 221 246 246 246 246 246

4.685 4.685 6.260 6.260 6.260 6.457 7.638 7.638 7.638 7.638 8.701 8.701 8.701 9.685 9.685 9.685 9.685 9.685

11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4

0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559

11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5

0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398

63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100

Arbors for diameters > 5.4957 inch and other HSK-sizes available on request.

Porta-útiles con diámetro > 139.59 mm y otros tamaños HSK por bajo requerimiento del cliente.

• DIN 69893 – HSK-A • Inner coolant supply

• Con DIN 69893 – HSK-A • Con refrigeración interior

1

22

Order No1 Referencia1

Arbor complete, Cutting Rings must be ordered separately, see page 20

For replacement parts, see page 34/37

1

Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

Para piezas de repuesto ver página 34/37

Cutting Ring Arbors

Ø 0.6929 – 3.9602 inch

Porta-útiles del anillo de corte

Ø 17.60 – 100.59 mm xs

Øe

ØD

f

b

Short / Corta

f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

ØD [inch]

519.46.001 519.46.002 519.46.003 519.46.004 519.46.005 519.46.006 519.46.007 519.46.008 519.46.009 519.46.018 519.46.019

519.51.001 519.51.002 519.51.003 519.51.004 519.51.005 519.51.006 519.51.007 519.51.008 519.51.009 519.51.018 519.51.019

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

ØD [inch]

519.76.001 519.76.002 519.76.003 519.76.004 519.76.005 519.76.006 519.76.007 519.76.008 519.76.009 519.76.018 519.76.019

519.81.001 519.81.002 519.81.003 519.81.004 519.81.005 519.81.006 519.81.007 519.81.008 519.81.009 519.81.018 519.81.019

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

125 124 144 142 138 151 151 141 141 166 166

4.921 4.882 5.669 5.591 5.433 5.945 5.945 5.551 5.551 6.535 6.535

81 81 102 102 102 115 115 115 115 137 137

3.189 3.189 4.016 4.016 4.016 4.528 4.528 4.528 4.528 5.394 5.394

11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2

0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094

~

~

1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059

63 63 63 63 63 63 63 63 63 100 100

Long / Larga

For blind hole machining.

f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A 165 164 195 219 226 250 250 265 265 266 266

6.496 6.457 7.677 8.622 8.898 9.843 9.843 10.433 10.433 10.472 10.472

121 121 153 179 189 214 214 239 239 237 237

4.764 4.764 6.024 7.047 7.441 8.425 8.425 9.409 9.409 9.331 9.331

11.2 11.2 15.2 20.3 24.1 27.8 27.8 37 37 53.2 53.2

0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094

~

~

1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059

63 63 63 63 63 63 63 63 63 100 100

Para mecanizado de agujero ciego.

• DIN 69893 – HSK-A • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20

•Con DIN 69893 – HSK-A • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

For replacement parts, see page 35/37

Para piezas de repuesto ver página 35/37

23

Cutting Ring Arbors / DAH*

Ø 0.6929 – 5.4957 inch

Porta-útiles del anillo de corte / DAH*

Ø 17.60 – 139.59 mm L

Øe

ØD

f

b

Order No1 Referencia1

ØD [inch]

L [mm]

L [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

DAH*

507.02.038 507.02.039 507.02.040 507.02.041 507.02.042

17.60 – 21.60 – 25.60 – 32.60 – 36.60 –

21.59 25.59 32.59 36.59 40.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980

93 93 114 114 114

3.661 3.661 4.488 4.488 4.488

75 75 96 96 96

2.953 2.953 3.780 3.780 3.780

11.5 11.5 15.0 21.9 21.9

0.453 0.453 0.591 0.862 0.862

11.0 11.0 11.0 14.0 14.0

0.433 0.433 0.433 0.551 0.551

63 63 63 63 63

507.02.001 507.02.002 507.02.003 507.02.004 507.02.037 507.02.005 507.02.006 507.02.007 507.02.043 507.02.044

17.60 – 21.60 – 25.60 – 32.60 – 36.60 – 40.60 – 45.60 – 50.60 – 60.60 – 70.60 –

21.59 25.59 32.59 36.59 40.59 45.59 50.59 60.59 70.59 79.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335

93 93 114 114 114 114 117 117 117 117

3.661 3.661 4.488 4.488 4.488 4.488 4.606 4.606 4.606 4.606

75 75 96 96 96 96 99 99 99 99

2.953 2.953 3.780 3.780 3.780 3.780 3.898 3.898 3.898 3.898

11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0

0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575

11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5

0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965

81 81 81 81 81 81 81 81 81 81

60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

121.5 121.5 121.5 121.5 122.5 122.5 122.5 122.5 122.5 122.5

4.783 4.783 4.783 4.783 4.823 4.823 4.823 4.823 4.823 4.823

96 96 96 96 97 97 97 97 97 97

3.780 3.780 3.780 3.780 3.819 3.819 3.819 3.819 3.819 3.819

40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4

1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559

24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5

0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398

115 115 115 115 115 115 115 115 115 115

507.02.008 507.02.009 507.02.010 507.02.011 507.02.012 507.02.013 507.02.014 507.02.015 507.02.016 507.02.017

24

ØD [mm]

Arbors for diameters > 5.4957 inch available on request.

Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.

• For use with DAH adapters* patent Dihart® • Inner coolant supply

• Con adaptador para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior

* For DAH adapters see page 104 1 Arbor complete, Cutting Rings must be ordered separately, see page 20

* Para adaptador DAH, ver página 104 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

For replacement parts, see page 34

Para piezas de repuesto ver página 34

Cutting Ring Arbors / DAH*

Ø 0.6929 – 3.9602 inch

Porta-útiles del anillo de corte / DAH*

Ø 17.60 – 100.59 mm L

Øe

ØD

f

b

ØD [mm]

f f L L b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] DAH*

ØD [inch]

Order No1 Referencia1

Order No1 Referencia1

~

~

517.76.012 517.76.013 517.76.014 517.76.015

517.81.012 517.81.013 517.81.014 517.81.015

17.60 – 21.60 – 25.60 – 32.60 –

21.59 25.59 32.59 40.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980

93 93 114 114

3.661 3.661 4.488 4.488

75 75 96 96

2.953 2.953 3.780 3.780

11.2 11.2 15.2 20.3

0.441 0.441 0.598 0.799

1.0 1.0 1.0 1.5

0.039 0.039 0.039 0.059

63 63 63 63

517.76.001 517.76.002 517.76.003 517.76.004 517.76.005 517.76.006 517.76.007

517.81.001 517.81.002 517.81.003 517.81.004 517.81.005 517.81.006 517.81.007

17.60 – 21.60 – 25.60 – 32.60 – 40.60 – 45.60 – 50.60 –

21.59 25.59 32.59 40.59 45.59 50.59 60.59

.6929 – .8500 .8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854

93 93 114 114 114 114 114

3.661 3.661 4.488 4.488 4.488 4.488 4.488

75 75 96 96 96 96 96

2.953 2.953 3.780 3.780 3.780 3.780 3.780

11.2 11.2 15.2 20.3 24.1 27.8 27.8

0.441 0.441 0.598 0.799 0.949 1.094 1.094

1.0 1.0 1.0 1.5 1.5 1.5 1.5

0.039 0.039 0.039 0.059 0.059 0.059 0.059

81 81 81 81 81 81 81

517.76.008 517.76.009 517.76.010 517.76.011

517.81.008 517.81.009 517.81.010 517.81.011

60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

145.5 145.5 155.5 155.5

5.728 5.728 6.122 6.122

120 120 130 130

4.724 4.724 5.118 5.118

37.0 37.0 53.2 53.2

1.457 1.457 2.094 2.094

1.5 1.5 1.5 1.5

0.059 0.059 0.059 0.059

115 115 115 115

For blind hole machining.

Para mecanizado de agujero ciego.

• For use with DAH adapters* patent Dihart® • Inner coolant supply

• Con adaptador para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior

* For DAH adapters see page 104 1 Arbor complete, Cutting Rings must be ordered separately, see page 20

* Para adaptador DAH, ver página 104 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

For replacement parts, see page 35

Para piezas de repuesto ver página 35

25

Cutting Ring Arbors

Ø 0.6929 – 5.4957 inch

Porta-útiles del anillo de corte

Ø 17.60 – 139.59 mm xs

Øe

ØD

f

b

Order No1 Referencia1

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

ABS®

508.53.036 508.53.037 508.53.038 508.53.039 508.53.040

17.60 – 21.60 – 25.60 – 32.60 – 36.60 –

21.59 25.59 32.59 36.59 40.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980

95 95 116 116 116

3.740 3.740 4.567 4.567 4.567

85 85 106 106 106

3.346 3.346 4.173 4.173 4.173

11.5 11.5 15.0 21.9 21.9

0.453 0.453 0.591 0.862 0.862

11.0 11.0 11.0 14.0 14.0

0.433 0.433 0.433 0.551 0.551

32 32 32 32 32

508.53.001 508.53.002 508.53.003 508.53.004 508.53.018 508.53.005 508.53.006

17.60 – 21.60 – 25.60 – 32.60 – 36.60 – 40.60 – 45.60 –

21.59 25.59 32.59 36.59 40.59 45.59 50.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917

95 95 116 116 116 116 119

3.740 3.740 4.567 4.567 4.567 4.567 4.685

81 81 102 102 102 102 105

3.189 3.189 4.016 4.016 4.016 4.016 4.134

11.5 11.5 15.0 21.9 21.9 25.4 30.3

0.453 0.453 0.591 0.862 0.862 1.000 1.193

11.0 11.0 11.0 14.0 14.0 15.0 20.5

0.433 0.433 0.433 0.551 0.551 0.591 0.807

40 40 40 40 40 40 40

508.53.019 508.53.020

50.60 – 60.59 60.60 – 65.59

1.9918 – 2.3854 2.3855 – 2.5823

119 119

4.685 4.685

105 105

4.134 4.134

30.3 40.0

1.193 1.575

20.5 24.5

0.807 0.965

50 50

508.53.021 508.53.009 508.53.010 508.53.011

65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

2.5823 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

125 125 125 125

4.921 4.921 4.921 4.921

105 105 105 105

4.134 4.134 4.134 4.134

40.0 40.0 56.2 56.2

1.575 1.575 2.213 2.213

24.5 24.5 28.5 28.5

0.965 0.965 1.122 1.122

63 63 63 63

508.53.022 508.53.023 508.53.024 508.53.025 508.53.026 508.53.027

100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

131.5 131.5 131.5 131.5 131.5 131.5

5.177 5.177 5.177 5.177 5.177 5.177

106.5 106.5 106.5 106.5 106.5 106.5

4.193 4.193 4.193 4.193 4.193 4.193

73.4 80.4 86.4 86.4 90.4 90.4

2.890 3.165 3.402 3.402 3.559 3.559

35.5 35.5 35.5 35.5 35.5 35.5

1.398 1.398 1.398 1.398 1.398 1.398

80 80 80 80 80 80

Arbors for diameters > 5.4957 inch available on request.

Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.

• KOMET ABS® connection • For other ABS® Tools, see KOMET ABS® catalog • Inner coolant supply

• Con fijador KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior

1

26

ØD [mm]

Arbor complete, Cutting Rings must be ordered separately, see page 20

For replacement parts, see page 34/37

1

Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

Para piezas de repuesto ver página 34/37

Cutting Ring Arbors

Ø 0.6929 – 3.9602 inch

Porta-útiles del anillo de corte

Ø 17.60 – 100.59 mm xs

Øe

ØD

f

b

ØD [mm]

f f xs xs b b Øe Øe [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ABS®

ØD [inch]

Order No1 Referencia1

Order No1 Referencia1

~

~

518.78.015 518.78.016 518.78.017 518.78.018

518.82.015 518.82.016 518.82.017 518.82.018

17.60 – 21.60 – 25.60 – 32.60 –

21.59 25.59 32.59 40.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980

91 91 112 112

3.583 3.583 4.409 4.409

81 81 102 102

3.189 3.189 4.016 4.016

11.2 11.2 15.2 20.3

0.441 0.441 0.598 0.799

1.0 1.0 1.0 1.5

0.039 0.039 0.039 0.059

32 32 32 32

518.78.001 518.78.002 518.78.003 518.78.004 518.78.005 518.78.006

518.82.001 518.82.002 518.82.003 518.82.004 518.82.005 518.82.006

17.60 – 21.60 – 25.60 – 32.60 – 40.60 – 45.60 –

21.59 25.59 32.59 40.59 45.59 50.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917

95 95 116 116 116 119

3.740 3.740 4.567 4.567 4.567 4.685

81 81 102 102 102 105

3.189 3.189 4.016 4.016 4.016 4.134

11.2 11.2 15.2 20.3 24.1 27.8

0.441 0.441 0.598 0.799 0.949 1.094

1.0 1.0 1.0 1.5 1.5 1.5

0.039 0.039 0.039 0.059 0.059 0.059

40 40 40 40 40 40

518.78.012 518.78.013

518.82.012 518.82.013

50.60 – 60.59 1.9918 – 2.3854 60.60 – 65.59 2.3855 – 2.5823

119 119

4.685 4.685

105 105

4.134 4.134

27.8 37.0

1.094 1.457

1.5 1.5

0.059 0.059

50 50

518.78.014 518.78.009 518.78.010 518.78.011

518.82.014 518.82.009 518.82.010 518.82.011

65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

125 125 125 125

4.921 4.921 4.921 4.921

105 105 105 105

4.134 4.134 4.134 4.134

37.0 37.0 53.2 53.2

1.457 1.457 2.094 2.094

1.5 1.5 1.5 1.5

0.059 0.059 0.059 0.059

63 63 63 63

2.5824 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

For blind hole machining. • KOMET ABS® connection • For other ABS® Tools, see KOMET ABS® catalog • Inner coolant supply 1

Arbor complete, Cutting Rings must be ordered separately, see page 20

For replacement parts, see page 35/37

Para mecanizado de agujero ciego. • Con fijador KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior 1

Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

Para piezas de repuesto ver página 35/37

27

Cutting Ring Arbors

Ø 17.60 – 100.59 mm

Porta-útiles del anillo de corte L

Ød

c

Øe

ØD

f

b

Short / Corta (metric / métrico)

Order No1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Øe [mm]

f [mm]

Ø d h6 [mm]

503.76.001 503.76.002 503.76.003 503.76.004 503.76.012 503.76.005 503.76.006 503.76.007 503.76.008 503.76.009 503.76.010 503.76.011

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

142 142 163 172 172 173 185.5 185.5 189.5 189.5 203.5 203.5

81 81 102 102 102 102 105 105 105 105 105 105

50 50 50 56 56 56 60 60 60 60 70 70

11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2

11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5

20 20 20 25 25 25 32 32 32 32 40 40

Long / Larga (metric / métrico)

28

Order No1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Øe [mm]

f [mm]

Ø d h6 [mm]

504.76.001 504.76.002 504.76.003 504.76.004 504.76.005 504.76.006 504.76.007 504.76.008 504.76.009 504.76.010 504.76.011 504.76.012

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

182 182 214 249 249 271 294.5 294.5 321.5 321.5 338.5 338.5

121 121 153 179 179 200 214 214 237 237 240 240

50 50 50 56 56 56 60 60 60 60 70 70

11.5 11.5 15.0 21.9 21.9 25.4 30.3 30.3 40.0 40.0 56.2 56.2

11.0 11.0 11.0 14.0 14.0 15.0 20.5 20.5 24.5 24.5 28.5 28.5

20 20 20 25 25 25 32 32 32 32 40 40

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34

Cutting Ring Arbors

Ø 0.6929 – 3.9602 inch

Porta-útiles del anillo de corte L c

Ød

Øe

ØD

f

b

Short / Corta (inch)

Order No1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Øe [inch]

f [inch]

Ød [inch]

503.81.001 503.81.002 503.81.003 503.81.004 503.81.005 503.81.006 503.81.007 503.81.008 503.81.009 503.81.010 503.81.011 503.81.012

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

5.591 5.591 6.417 6.772 6.772 6.811 7.697 7.697 7.855 7.855 8.012 8.012

3.189 3.189 4.016 4.016 4.016 4.016 4.134 4.134 4.134 4.134 4.134 4.134

1.969 1.969 1.969 2.205 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756

0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213

0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122

0.750 0.750 0.750 1.000 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500

Long / Larga (inch)

Order No1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Øe [inch]

f [inch]

Ød [inch]

504.81.001 504.81.002 504.81.003 504.81.004 504.81.005 504.81.006 504.81.007 504.81.008 504.81.009 504.81.010 504.81.011 504.81.012

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

7.165 7.165 8.425 9.803 9.803 10.669 11.594 11.594 12.657 12.657 13.327 13.327

4.764 4.764 6.024 7.047 7.047 7.874 8.031 8.031 8.937 8.937 9.449 9.449

1.969 1.969 1.969 2.205 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756

0.453 0.453 0.591 0.862 0.862 1.000 1.193 1.193 1.575 1.575 2.213 2.213

0.433 0.433 0.433 0.551 0.551 0.591 0.807 0.807 0.965 0.965 1.122 1.122

0.750 0.750 0.750 1.000 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34

29

Cutting Ring Arbors

Ø 17.60 – 100.59 mm

Porta-útiles del anillo de corte f

L

Ød

Øe

ØD

c

b

Short / Corta (metric / métrico)

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Øe [mm]

f [mm]

Ø d h6 [mm]

513.76.001 513.76.002 513.76.003 513.76.004 513.76.005 513.76.006 513.76.007 513.76.008 513.76.009 513.76.010 513.76.011

513.81.001 513.81.002 513.81.003 513.81.004 513.81.005 513.81.006 513.81.007 513.81.008 513.81.009 513.81.010 513.81.011

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

132 132 153 159.5 159.5 166.5 166.5 166.5 166.5 176.5 176.5

81 81 102 102 102 105 105 105 105 105 105

50 50 50 56 56 60 60 60 60 70 70

11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2

1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

20 20 20 25 25 32 32 32 32 40 40

~

Long / Larga (metric / métrico)

30

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Øe [mm]

f [mm]

Ø d h6 [mm]

514.76.001 514.76.002 514.76.003 514.76.004 514.76.005 514.76.006 514.76.007 514.76.008 514.76.009 514.76.010 514.76.011

514.81.001 514.81.002 514.81.003 514.81.004 514.81.005 514.81.006 514.81.007 514.81.008 514.81.009 514.81.010 514.81.011

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

172 172 204 235.5 257.5 275.5 275.5 298.5 298.5 311.5 311.5

121 121 153 179 200 214 214 237 237 240 240

50 50 50 56 56 60 60 60 60 70 70

11.2 11.2 15.2 20.3 24.1 27.8 27.8 37.0 37.0 53.2 53.2

1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

20 20 20 25 25 32 32 32 32 40 40

For blind hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 35

~

Solamente para mecanizado de agujero ciego. • Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 35

Cutting Ring Arbors

Ø 0.6929 – 3.9602 inch

Porta-útiles del anillo de corte L

f

Ød

Øe

ØD

c

b

Short / Corta (inch)

Order No1 Referencia1

Order No1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Øe [inch]

f [inch]

Ød [inch]

513.36.001 513.36.002 513.36.003 513.36.004 513.36.005 513.36.006 513.36.007 513.36.008 513.36.009 513.36.010 513.36.011

513.41.001 513.41.002 513.41.003 513.41.004 513.41.005 513.41.006 513.41.007 513.41.008 513.41.009 513.41.010 513.41.011

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

5.197 5.197 6.024 6.280 6.280 6.949 6.949 6.949 6.949 6.949 6.949

3.189 3.189 4.016 4.016 4.016 4.134 4.134 4.134 4.134 4.134 4.134

1.969 1.969 1.969 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756

0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094

0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059

.750 .750 .750 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500

~

Long / Larga (inch)

Order No1 Referencia1

Order No1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Øe [inch]

f [inch]

Ød [inch]

514.36.001 514.36.002 514.36.003 514.36.004 514.36.005 514.36.006 514.36.007 514.36.008 514.36.009 514.36.010 514.36.011

514.41.001 514.41.002 514.41.003 514.41.004 514.41.005 514.41.006 514.41.007 514.41.008 514.41.009 514.41.010 514.41.011

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

6.772 6.772 8.031 9.272 10.138 11.240 11.240 12.146 12.146 12.264 12.264

4.764 4.764 6.024 7.047 7.874 8.425 8.425 9.331 9.331 9.449 9.449

1.969 1.969 1.969 2.205 2.205 2.756 2.756 2.756 2.756 2.756 2.756

0.441 0.441 0.598 0.799 0.949 1.094 1.094 1.457 1.457 2.094 2.094

0.039 0.039 0.039 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059

0.750 0.750 0.750 1.000 1.000 1.500 1.500 1.500 1.500 1.500 1.500

For blind hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 35

~

Solamente para mecanizado de agujero ciego. • Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 35

31

Cutting Ring Arbors

Ø 1.9918 – 5.4957 inch

Porta-útiles del anillo de corte

Ø 50.60 – 139.59 mm xs

Øe

ØD

f

b

Short / Corta

Order No1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

ISO Taper Cono ISO

505.76.039 505.76.040 505.76.041 505.76.042 505.76.043 505.76.012 505.76.013 505.76.014 505.76.015 505.76.016 505.76.017

50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

143.1 143.1 141.1 124.1 124.1 125.1 155.1 155.1 155.1 155.1 155.1

5.634 5.634 5.555 4.886 4.886 4.925 6.106 6.106 6.106 6.106 6.106

105 105 105 105 105 106 136 136 136 136 136

4.134 4.134 4.134 4.134 4.134 4.173 5.354 5.354 5.354 5.354 5.354

30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4

1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559

20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5

0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398

50 50 50 50 50 50 50 50 50 50 50

Long / Larga

32

Order No1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

Øe [mm]

Øe [inch]

f [mm]

f [inch]

ISO Taper Cono ISO

500.76.039 500.76.040 500.76.041 500.76.042 500.76.043 500.76.012 500.76.013 500.76.014 500.76.015 500.76.016 500.76.017

50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

252.1 275.1 273.1 264.1 264.1 264.1 264.1 264.1 264.1 264.1 264.1

9.925 10.831 10.752 10.398 10.398 10.398 10.398 10.398 10.398 10.398 10.398

214 237 237 245 245 245 245 245 245 245 245

8.425 9.331 9.331 9.646 9.646 9.646 9.646 9.646 9.646 9.646 9.646

30.3 40.0 40.0 56.2 56.2 73.4 80.4 86.4 86.4 90.4 90.4

1.193 1.575 1.575 2.213 2.213 2.890 3.165 3.402 3.402 3.559 3.559

20.5 24.5 24.5 28.5 28.5 35.5 35.5 35.5 35.5 35.5 35.5

0.807 0.965 0.965 1.122 1.122 1.398 1.398 1.398 1.398 1.398 1.398

50 50 50 50 50 50 50 50 50 50 50

Arbors for diameters > 5.4957 inch available on request.

Porta-útiles con diámetro > 139.59 mm por bajo requerimiento del cliente.

• ISO Taper 50 DIN 69871 AD+B connection • Inner coolant supply 1 Arbor complete, Cutting Rings must be ordered separately, see page 20 For replacement parts, see page 34

• Con cono ISO 50 DIN 69871 AD+B • Con refrigeración interior 1 Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20 Para piezas de repuesto ver página 34

Cutting Ring Arbors

Ø 1.9918 – 3.9602 inch

Porta-útiles del anillo de corte

Ø 50.60 – 100.59 mm xs

ØD

Øe

f

b

Short / Corta ISO Taper f f xs xs b b Øe Øe Cono [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

ØD [inch]

515.76.013 515.76.008 515.76.009 515.76.010 515.76.011

515.81.013 515.81.008 515.81.009 515.81.010 515.81.011

50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

143.1 143.1 143.1 136.1 136.1

5.634 5.634 5.634 5.358 5.358

105 105 107 117 117

4.134 4.134 4.213 4.606 4.606

27.8 37.0 37.0 53.2 53.2

1.094 1.457 1.457 2.094 2.094

~

~

1.5 1.5 1.5 1.5 1.5

0.059 0.059 0.059 0.059 0.059

50 50 50 50 50

Long / Larga ISO Taper f f xs xs b b Øe Øe Cono [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO

Order No1 Referencia1

Order No1 Referencia1

ØD [mm]

ØD [inch]

510.76.013 510.76.008 510.76.009 510.76.010 510.76.011

510.81.013 510.81.008 510.81.009 510.81.010 510.81.011

50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

For blind hole machining. • ISO Taper 50 DIN 69871 AD+B connection • Inner coolant supply 1

Arbor complete, Cutting Rings must be ordered separately, see page 20

For replacement parts, see page 35

252.1 275.1 275.1 264.1 264.1

9.925 10.831 10.831 10.398 10.398

214 237 239 245 245

8.425 9.331 9.409 9.646 9.646

27.8 37.0 37.0 53.2 53.2

1.094 1.457 1.457 2.094 2.094

~

~

1.5 1.5 1.5 1.5 1.5

0.059 0.059 0.059 0.059 0.059

50 50 50 50 50

Solamente para mecanizado de agujero ciego. • Con cono ISO 50 DIN 69871 AD+B • Con refrigeración interior 1

Arbol de montaje completo, el anillo de corte debe ser pedido por separado, ver página 20

Para piezas de repuesto ver página 35

33

Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte

1

2

3

For Series / Para series 500, 503, 504, 505, 507, 508, 509

34

ØD [mm]

ØD [inch]

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59 100.60 – 110.59 110.60 – 115.59 115.60 – 120.59 120.60 – 125.59 125.60 – 132.59 132.60 – 139.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602 3.9603 – 4.3539 4.3540 – 4.5508 4.5509 – 4.7476 4.7477 – 4.9445 4.9446 – 5.2201 5.2202 – 5.4957

Order No / Referencia 1

Order No / Referencia 2

Order No / Referencia 3

099.15.001/10 099.15.001/10 099.15.002/13 099.15.006/19 099.15.006/19 099.15.009/22 099.00.088 099.00.088 099.00.090 099.00.090 099.00.092 099.00.092 099.00.095 099.00.095 099.00.095 099.00.095 099.00.095 099.00.095

301.80.001 301.80.001 301.80.002 301.80.003 301.80.003 301.80.004 301.80.005 301.80.005 301.80.006 301.80.006 301.80.007 301.80.007 306.20.001 306.20.002 306.20.003 306.20.003 306.20.004 306.20.004

300.30.002 300.30.002 300.30.003 300.30.004 300.30.004 300.30.005 300.30.006 300.30.006 300.30.007 300.30.007 300.30.008 300.30.008 300.30.008 300.30.008 300.30.008 300.30.008 300.30.009 300.30.009

Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte 2

*

* 3

4

1

For Series / Para series 510, 513, 514, 515, 517, 518, 519

ØD [mm]

ØD [inch]

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 36.59 36.60 – 40.59 40.60 – 45.59 45.60 – 50.59 50.60 – 60.59 60.60 – 65.59 65.60 – 70.59 70.60 – 79.59 79.60 – 90.59 90.60 – 100.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.4406 1.4407 – 1.5980 1.5981 – 1.7949 1.7950 – 1.9917 1.9918 – 2.3854 2.3855 – 2.5823 2.5823 – 2.7791 2.7792 – 3.1335 3.1336 – 3.5665 3.5666 – 3.9602

* Complete conical screw, see page 36

Order No / Referencia Order No / Referencia Order No / Referencia Order No / Referencia 1 2 3 4 350.04.001 350.04.002 350.04.003 350.04.004 350.04.004 350.04.005 350.14.001 350.14.001 350.14.002 350.14.002 350.14.002 350.14.003 350.14.003

510.14.001 510.14.002 510.14.003 314.60.001 314.60.001 314.60.002 314.60.003 314.60.003 350.14.002 350.14.002 350.14.002 350.14.003 350.14.003

510.15.001 510.15.002 510.15.003 510.15.004 510.15.004 510.15.005 510.15.006 510.15.007 510.15.008 510.15.008 510.15.009 510.15.010 510.15.011

350.03.001 350.03.002 350.03.003 350.03.004 350.03.004 350.03.005 350.23.001 350.23.001 350.23.002 350.23.002 350.23.002 350.23.003 350.23.003

* Para tornillo completo ver página 36

35

Replacement Parts for Cutting Ring Arbors

Øe

Øe

Piezas de repuesto para porta-útiles del anillo de corte

For Series / Para series 510.76, 513.36, 513.76, 514.36, 514.76, 515.76, 517.76, 518.78, 519.46, 519.76

ØD [mm]

ØD [inch]

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 60.59 60.60 – 79.59 79.60 – 100.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 2.3854 2.3855 – 3.1335 3.1336 – 3.9602

Regular / Normal Order No Øe Øe Referencia [mm] [inch] 510.55.001 510.55.002 510.55.003 510.55.004 510.55.005 510.55.006 510.55.007 510.55.008

11.2 11.2 15.2 20.3 24.1 27.8 37.0 53.2

0.441 0.441 0.598 0.799 0.949 1.094 1.457 2.094

Oversize #1 / 1. Grande Order No Øe Øe Referencia [mm] [inch] 510.56.001 510.56.002 510.56.003 510.56.004 510.56.005 510.56.006 510.56.007 510.56.008

12.4 12.4 16.2 21.4 25.4 29.2 38.4 54.5

0.488 0.488 0.638 0.843 1.000 1.150 1.512 2.146

Oversize #2 / 2. Grande Order No Øe Øe Referencia [mm] [inch] 510.57.001 510.57.002 510.57.003 510.57.004 510.57.005 510.57.006 510.57.007 510.57.008

13.6 13.6 17.4 23.2 27.2 30.6 39.8 56.0

0.535 0.535 0.685 0.913 1.071 1.205 1.567 2.205

For Series / Para series 510.81, 513.41, 513.81, 514.41, 514.81, 515.81, 517.81, 518.82, 519.51, 519.81

36

ØD [mm]

ØD [inch]

17.60 – 21.59 21.60 – 25.59 25.60 – 32.59 32.60 – 40.59 40.60 – 45.59 45.60 – 60.59 60.60 – 79.59 79.60 – 100.59

0.6929 – 0.8500 0.8501 – 1.0075 1.0076 – 1.2831 1.2832 – 1.5980 1.5981 – 1.7949 1.7950 – 2.3854 2.3855 – 3.1335 3.1336 – 3.9602

Regular / Normal Øe Øe Order No Referencia [mm] [inch] 510.45.001 510.45.002 510.45.003 510.45.004 510.45.005 510.45.006 510.45.007 510.45.008

11.2 11.2 15.2 20.3 24.1 27.8 37.0 53.2

0.441 0.441 0.598 0.799 0.949 1.094 1.457 2.094

Oversize #1 / 1. Grande Order No Øe Øe Referencia [mm] [inch] 510.46.001 510.46.002 510.46.003 510.46.004 510.46.005 510.46.006 510.46.007 510.46.008

12.4 12.4 16.2 21.4 25.4 29.2 38.4 54.5

0.488 0.488 0.638 0.843 1.000 1.150 1.512 2.146

Oversize #2 / 2. Grande Order No Øe Øe Referencia [mm] [inch] 510.47.001 510.47.002 510.47.003 510.47.004 510.47.005 510.47.006 510.47.007 510.47.008

13.6 13.6 17.4 23.2 27.2 30.6 39.8 56.0

0.535 0.535 0.685 0.913 1.071 1.205 1.567 2.205

Replacement Parts for Cutting Ring Arbors Piezas de repuesto para porta-útiles del anillo de corte

1

2

For Series / Para series 508, 518

For Series / Para series 509, 519

HSK-A

Order No Referencia 1

Order No Referencia 2

63

1× 52911 01025 1× 52911 01020

51391 00063

100

2×52911 01430

51391 00100

For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement

ABS®

Order No Referencia

32 40 50 63 80

N00 17660 N00 17670 N00 17680 N00 17690 N00 17700

Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.

37

Cutting Ring – Assembly Instructions Anillo de corte – Indicaciones de montaje. Series 500 – 509

Apply light grease on thread. Aplicar grasa ligera a la rosca.

Clean arbor, taper and Cutting Ring thoroughly < free of grease. For Cutting Rings > Dia.3.12 inch, inside taper must be slightly greased. The position of the drive pins are marked red. Limpiar a fondo toda la grasa del porta-útiles, cono y anillo de corte. Para los anillos de corte de > Ø 80 mm el cono deberá engrasarse ligeramente. La posicion de los pernos de arrastre esta marcada en rojo.

Align the marking on arbor and Cutting Ring, check alignment of the coolant bores. Por favor observar las marcas en el porta-útiles y el anillo de corte. Comprobar la alineación de los agujeros de refrigerante.

Before tightening and adjusting, rotate the Cutting Ring against the direction of machining until contacting the drive pins. Antes de apretar y ajustar, girar el anillo de corte en sentido contrario a la dirección de mecanizado hasta que entre en contacto con los pernos de arrastre.

(+) Adjust the diameter to the middle of the tolerance (counter-clockwise thread). Ajustar el diámetro a la mitad de la tolerancia. Rosca derecha. (En contra del giro de las manecillas del reloj).

The diameter can only be measured at the marked cutting edges due to unequal flute spacing! ¡El diámetro solamente podrá ser medido en los filos de corte marcados, debido a la desigual posición angular!

38

Measure the diameter. If the diameter was set too large, the ring must be removed completely and the procedure must be started all over again! Medir el diámetro. Si el diámetro fue ajustado demasiado grande, ¡el anillo deberá ser desmontado por completo y el procedimiento deberá comenzarse de nuevo!

Cutting Ring – Assembly Instructions Anillo de corte – Indicaciones de montaje Serie 510 – 519 Thread the adjusting nut onto the arbor with the smooth face against the coolant supply bushing. Mount the Cutting Ring with the conical screw. Apretar la rosca en el porta-útiles con la cara suave dispuesta contra el buje. Monte el anillo de corte con el tornillo cónico.

Apply light grease on threads of conical screw. Aplicar grasa a las roscas del tornillo cónico.

M Clean arbor, taper, grinding surfaces and Cutting Ring thoroughly < free of grease. For Cutting Rings > Dia.3.12 inch, inside taper must be slightly greased. The position of the drive pins are marked red. Limpiar a fondo toda la grasa del porta-útiles, cono, superficies de afilado y anillo de corte. Para los anillos de corte de > Ø 80 mm el cono deberá engrasarse ligeramente. La posicion de los pernos de arrastre esta marcada en rojo. Before tightening and adjusting, rotate the Cutting Ring against the direction of machining until contacting the drive pins. Antes de apretar y ajustar, girar el anillo de corte en sentido contrario a la dirección de mecanizado hasta que entre en contacto con los pernos de arrastre.

After tightening the conical screw, check that there is space between bushing and ring. Tighten conical screw according to index table. Después de apretar el tornillo cónico asegurar que haya espacio entre el buje y el anillo. Apretar el tornillo cónico de acuerdo con la tabla indicadora. Torque M Dia.-range Rango de diámetro Par de torsión inicial M

Align the marking on arbor and Cutting Ring, check alignment of the coolant bores. Por favor observar las marcas en el porta-útiles y el anillo de corte. Comprobar la alineación de los agujeros de refrigerante.

(+)

[mm]

[inch]

[Nm]

[ft lbs]

18 – 25 26 – 32 33 – 40 41 – 45 46 – 60 61 – 79 80 – 100

0.71 – 0.98 0.99 – 1.26 1.27 – 1.57 1.58 – 1.77 1.78 – 2.36 2.37 – 3.11 3.12 – 3.94

16 – 18 25 – 28 48 – 55 65 – 75 90 – 110 120 – 140 180 – 220

12 – 13 18 – 21 35 – 41 48 – 55 66 – 81 88 – 103 133 – 162

Adjust the diameter to the middle of the tolerance. Ajustar el diámetro a la mitad de la tolerancia. The diameter can only be measured at the marked cutting edges due to unequal flute spacing! ¡El diámetro solamente podrá ser medido en los filos de corte marcados, debido a la desigual posición angular!

Measure the diameter. If the diameter was set too large the ring must be removed completely and the procedure must be started all over again! Medir el diámetro. Si el diámetro fue ajustado demasiado grande, ¡el anillo deberá ser desmontado por completo y el procedimiento deberá comenzarse de nuevo!

39

• High efficiency • Small bore tolerances can be reached • Straight- and left hand fluted for defined chip flow • Highest process capability • Compensation of wear through expansion • Sumamente eficiente • Se adaptan a las más estrechas tolerancias • Flauta recto y con giro a la izquierda para regular el flujo de la viruta • Capacidad de proceso elevado • Compensación de diámetro desgastado por medio de ajuste

Overview Monomax™ – Expandable Visión general de Monomax™ – Expandible

Page Página

Tool selection – Cutting data Selección de herramienta – Datos de corte

42

Expandable short Expandible corto

46

Expandable long Expandible largo

48

Replacement parts Piezas de repuesto

52

41

Tool Selection Selección de herramientas Short / Corta

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

For corresponding Reamers with metric shanks change Order No 55… to 56…

TiN TiN

–

TiN

55J.71 ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

–

55J.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

–

55J.37 ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in

55J.93

TiN

55J.37 ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

55J.93

55J.71

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in

–

DBG

55J.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in

55J.37 ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in

–

DBG

TiN

TiN

55J.37 ASG 07 vc = 80- 220 m/min fz = 0,07 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in

55J.71 ASG 01 vc = 50 – 250 m/min fz = 0,07 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in

55J.71 ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

TiN

DST

DST

–

ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in

–

55J.37 ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in

–

55J.93

ASG 07 vc = 120 – 250 m/min fz = 0,07 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.009 in

55J.71 TiN

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

55J.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

Alternative Alternativo

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

55J.71

ASG 09 vc = 60 – 150 m/min fz = 0,07 – 0,22 mm Speed = 200 – 495 ft/min Feed = 0.003 – 0.009 in

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

55J.93

DBG

Fundición nodular ferrítica

55J.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in

ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

DST

Ductile iron ferritic

55J.71

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

55J.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in

TiN

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

55J.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

DBG

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Recommendation Recomendado

55J.93

DST

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Alternative Alternativo

DST

Aceros no aleados RM % 500 N/mm2

Recommendation Recomendado

TiN

Low Carbon Steel Hardness % 150 HB

DST

Material Material

DST

Bore Type Tipo de agujero

ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

42

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

Atención: Especificación de avance fz mm/inch por diente! Escariadores correspondientes en métrico cambian la referencia No 55… a 56…

ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in

–

ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in

–

ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

[inch] [mm]

# 0.3937 # 10

0.3937 – 0.7874 10 – 20

" 0.7874 " 20

[inch]

0.004 – 0.008

0.004 – 0.012

0.008 – 0.016

[mm]

0.1 – 0.2

0.1 – 0.3

0.2 – 0.4

–

55J.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

HM

55J.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

HM

55J.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

55H.71

HM

55J.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55H.37

HM

55J.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55H.37

HM

55H.93 ASG 07 vc = 120 – 250 m/min fz = 0,06 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.002 – 0.008 in

–

ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

55H.21

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

55H.21

HM

HM

55H.37 ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55H.21

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55H.21

HM

HM

55J.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

HM

TiN

55H.37 ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in

–

55H.71 TiN

55H.71 ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in

DBG

–

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55H.21

HM

HM

55J.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

55H.71

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55H.21

ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

55H.21

HM

HM

55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55H.21

ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

55H.21

HM

HM HM

55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 –0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

HM

–

55H.21

HM

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

55J.93 DST

Stock allowance in Dia. Sobre material en diámetro

–

Reaming with carbide Escariar con carburo

HM

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

Stock allowance on Dia. / Sobre material en Ø Dia.-range Rango de diámetro

–

Reaming with carbide Escariar con carburo

55J.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0.12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55H.71 TiN

TiN

TiN

55H.71 ASG 01 vc = 50 – 250 m/min fz = 0,05 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.002 – 0.008 in

55H.71 ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

TiN

DST

55H.93 ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in

TiN

–

DBG

DST

55H.93 ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

55H.71

DBG

DBG

55H.37 ASG 07 vc = 80 – 220 m/min fz = 0,06 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.002 – 0.009 in

TiN

–

DST

DST TiN

55H.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

Alternative Alternativo

55H.71

55H.93

ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

Recommendation Recomendado

DBG

55H.93 ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in

Alternative Alternativo

TiN

DST

55H.93 ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in

DST

Recommendation Recomendado

Short / Corta

ASG 09

vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

43

Tool Selection Selección de herramientas Long / Larga

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

For corresponding Reamers with metric shanks change Order No 55… to 56…

Bore Type Tipo de agujero

TiN

TiN

55R.71 TiN

TiN

ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

55R.70 TiN

TiN

55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

ASG 05 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

55R.71 TiN

55R.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

ASG 05 vc = 50 – 100 m/min fz = 0,04 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

55R.71

55R.71

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in

–

55R.37 DBG

55R.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in

55R.70

ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

55R.37 DBG

55R.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in

55R.70

ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

55R.71 TiN

55R.70 ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.007 in

ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in

TiN

TiN

DST

55R.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.008 in

DST

55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

TiN

55R.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

TiN

55R.37 ASG 07 vc = 80 – 200 m/min fz = 0,07 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.003 – 0.009 in

55R.71 ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

TiN

55R.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in

DBG

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

55R.92 ASG 05 vc = 60 – 150 m/min fz = 0,06 – 0,20 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.008 in

55R.93

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

55R.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in

DST

Fundición nodular ferrítica

DST

Ductile iron ferritic

55R.71

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

55R.70

DST

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

55R.93 ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in

55R.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 00.011 in

TiN

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Alternative Alternativo

DBG

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

DST

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

44

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

Atención: Especificación de avance fz mm/inch por diente! Long / Larga

Escariadores correspondientes en métrico cambian la referencia No 55… a 56…

55R.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55R.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 55R.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 55R.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

55Q.37

55Q.37

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

–

55Q.37

55Q.93

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,21 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.008 in

ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/minn Feed = 0.002 – 0.007 in ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

55Q.71

ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in

[inch] [mm]

# 0.3937 # 10

0.3937 – 0.7874 10 – 20

" 0.7874 " 20

[inch]

0.004 – 0.008

0.004 – 0.012

0.008 – 0.016

[mm]

0.1 – 0.2

0.1 – 0.3

0.2 – 0.4

–

HM

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

–

HM

55Q.37

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

HM

55R.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55Q.71

HM

ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in

TiN

55Q.71

–

55Q.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

TiN

–

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

55Q.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

HM

55R.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

55Q.71

55Q.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

HM

HM

–

55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55Q.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

HM

HM

55R.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

TiN

ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55Q.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

HM

HM

55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

HM

–

55Q.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55Q.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

HM

HM HM

55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in

HM

–

55R.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in

HM

TiN

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

55Q.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

55R.92

DST

Stock allowance in Dia. Sobre material en diámetro

Reaming with carbide Escariar con carburo

HM

TiN

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

Stock allowance 0n Dia. / Sobre material en Ø Dia.-range Rango de diámetro

Reaming with carbide Escariar con carburo

55Q.71

DBG

55Q.71 ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.008 in

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

DBG

DST

55Q.93 ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

55Q.71

TiN

DST

55Q.93 ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

–

TiN

DBG

55Q.37 ASG 07 vc = 80 – 200 m/min fz = 0,06 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.002 – 0.009 in

Alternative Alternativo

55Q.71

TiN

TiN

55Q.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

–

DBG

DST

55Q.93 ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

Recommendation Recomendado

55Q.71

DBG

DST

55Q.93 ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in

Alternative Alternativo

DST

DST

55Q.93 ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in

TiN

Recommendation Recomendado

ASG 05

vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

45

Monomax™ – Expandable

Ø 5.60 – 40.59 mm

MonomaxTM – Expandible f

L c

Ød

ØD

a

b

Short / Corto (metric / métrico) *

Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

56G.21 – – – –

56J.21 56J.71 56J.37 56J.93 56J.67

56H.21 56H.71 56H.37 56H.93 56H.67

HM TiN DBG DST DJC

ØD [mm]

L [mm]

b [mm]

c [mm]

f [mm]

a [mm]

No of flutes No de filos

Ø d h6 [mm]

5.60 – 8.89 8.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

85 95 100 120 135 135

40 50 50 60 75 75

45 45 50 60 60 60

0.1 0.1 0.1 0.1 0.1 0.1

9.5 9.5 9.5 9.5 9.5 14.0

4 6 6 6 6 8

12 12 16 20 25 25

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

* Without inner coolant supply

* Sin refrigeración interior

For replacement parts, see page 52

Para piezas de repuesto, ver página 52

Order example: Order No

46

~

56J.37

Ejemplo de pedido:

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Grey cast iron

Referencia 56J.37

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

GG 25

Monomax™ – Expandable

Ø 0.2205 – 1.5980 inch

MonomaxTM – Expandible f

L c

Ød

ØD

a

b

Short / Corto (inch) *

Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

55G.21 – – – –

55J.21 55J.71 55J.37 55J.93 55J.67

55H.21 55H.71 55H.37 55H.93 55H.67

HM TiN DBG DST DJC

ØD [inch]

L [inch]

b [inch]

c [inch]

f [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.2205 – 0.3500 0.3501 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

3.346 3.740 3.937 4.724 5.315 5.315

1.575 1.969 1.969 2.362 2.953 2.953

1.772 1.772 1.969 2.362 2.362 2.362

0.004 0.004 0.004 0.004 0.004 0.004

0.374 0.374 0.374 0.374 0.374 0.551

4 6 6 6 6 8

0.500 0.500 0.625 0.750 1.000 1.000

~

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

* Without inner coolant supply

* Sin refrigeración interior

For replacement parts, see page 53

Para piezas de repuesto, ver página 53

Order example:

Ejemplo de pedido:

Order N

o

55J.37

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Grey cast iron

Referencia 55J.37

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

GG 25

47

Monomax™ – Expandable

Ø 5.60 – 40.59 mm

MonomaxTM – Expandible f

L a

Ød

ØD

c

b

Long / Largo (metric / métrico) * Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

56P.21 – – – –

56R.21 56R.71 56R.37 56R.93 56R.67

56Q.21 56Q.71 56Q.37 56Q.93 56Q.67

HM TiN DBG DST DJC

ØD [mm]

L [mm]

b [mm]

c [mm]

f [mm]

a [mm]

No of flutes No de filos

Ø d h6 [mm]

5.60 – 8.89 8.90 – 9.89 9.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

130 130 160 180 200 210 210

85 85 115 130 140 150 150

45 45 45 50 60 60 60

0.1 0.1 0.1 0.1 0.1 0.1 0.1

9.5 9.5 9.5 9.5 9.5 9.5 14.0

4 6 6 6 6 6 8

12 12 12 16 20 25 25

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

* Without inner coolant supply

* Sin refrigeración interior

For replacement parts, see page 52

Para piezas de repuesto, ver página 52

Order example: Order No

48

~

56R.93

Ejemplo de pedido:

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Ductile iron ferritic

Referencia 56R.93

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

GGG 40

Monomax™ – Expandable

Ø 0.2205 – 1.5980 inch

MonomaxTM – Expandible f

L a

ØD

Ød

c

b

Long / Largo (inch) * Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

55P.21 – – – –

55R.21 55R.71 55R.37 55R.93 55R.67

55Q.21 55Q.71 55Q.37 55Q.93 55Q.67

HM TiN DBG DST DJC

ØD [inch]

L [inch]

b [inch]

c [inch]

f [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.2205 – 0.3500 0.3501 – 0.3894 0.3895 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

5.118 5.118 6.299 7.087 7.874 8.268 8.268

3.346 3.346 4.528 5.118 5.512 5.906 5.906

1.772 1.772 1.772 1.969 2.362 2.362 2.362

0.004 0.004 0.004 0.004 0.004 0.004 0.004

0.374 0.374 0.374 0.374 0.374 0.374 0.551

4 6 6 6 6 6 8

0.500 0.500 0.500 0.625 0.750 1.000 1.000

~

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

* Without inner coolant supply

* Sin refrigeración interior

For replacement parts, see page 53

Para piezas de repuesto, ver página 53

Order example:

Ejemplo de pedido:

Order N

o

55R.93

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Ductile iron ferritic

Referencia 55R.93

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

GGG 40

49

Monomax™ – Expandable

Ø 7.90 – 40.59 mm

MonomaxTM – Expandible f

L a

ØD

Ød

c

b

Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)

Cutting material Material de corte

Order No Referencia

HM TiN DBG DST DJC

56R.20 56R.70 56R.36 56R.92 56R.66

ØD [mm]

L [mm]

b [mm]

c [mm]

f [mm]

a [mm]

No. of flutes No de filos

Ø d h6 [mm]

7.90 – 9.89 9.90 – 11.89 11.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

130 160 160 180 200 210 210

85 115 115 130 140 150 150

45 45 45 50 60 60 60

0.1 0.1 0.1 0.1 0.1 0.1 0.1

8 8 8 8 8 9 9

4 4 6 6 6 6 8

12 12 12 16 20 25 25

For through hole machining.

~

Para mecanizado de agujero pasado.

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

For replacement parts, see page 52

Para piezas de repuesto, ver página 52

Ejemplo de pedido:

Order example: Order No

50

~

56R.92

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Low carbon steel 1117

Referencia 56R.92

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

St 37

Monomax™ – Expandable

Ø 0.3310 – 1.5980 inch

MonomaxTM – Expandible f

L a

ØD

Ød

c

b

Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)

Cutting material Material de corte

Order No Referencia

HM TiN DBG DST DJC

55R.20 55R.70 55R.36 55R.92 55R.66

ØD [inch]

L [inch]

b [inch]

c [inch]

f [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.3110 – 0.3894 0.3895 – 0.4681 0.4682 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

5.118 5.118 6.299 7.087 7.874 8.268 8.268

3.346 3.346 4.528 5.118 5.512 5.906 5.906

1.772 1.772 1.772 1.969 2.362 2.362 2.362

0.004 0.004 0.004 0.004 0.004 0.004 0.004

0.315 0.315 0.315 0.315 0.315 0.354 0.354

4 4 6 6 6 6 8

0.500 0.500 0.500 0.625 0.750 1.000 1.000

For through hole machining.

~

~

Para mecanizado de agujero pasado.

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Adjustment allows for wear compensation • Inner coolant supply, patent Dihart®

• Con mango cilíndrico similar a DIN 1835 • Plano de sujeción a solicitud del interesado • El ajuste permite compensar el desgaste sufrido • Con refrigeración interior, patente Dihart®

For replacement parts, see page 53

Para piezas de repuesto, ver página 53

Order example:

Ejemplo de pedido:

Order N 55R.92

o

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0005/-0

Low carbon steel 1117

Referencia 55R.92

Diámetro del agujero

Tolerancia del agujero

Material o ASG

20.0

H6

St 37

51

Replacement Parts Monomax™ – Expandable Piezas de repuesto MonomaxTM – Expandible For Series / Para series 56H, 56Q

52

Øe

Øe

For Series / Para series 56G, 56J, 56P, 56R

Regular / Normal

Regular / Normal

Oversize / Grande

Oversize / Grande

ØD [mm]

ØD [mm]

Order No Referencia

Order No Referencia

Øe [mm]

Order No Referencia

Order No Referencia

Øe [mm]

5.60 – 6.89

7,90 – 8,39

15A.10.20001

15A.11.20001

3.42

15A.12.20001

15A.13.20001

3.71

6.90 – 7.89

8,40 – 9,39

15A.10.20002

15A.11.20002

3.97

15A.12.20002

15A.13.20002

4.26

7.90 – 8.89

9,40 – 9,89

15A.10.20003

15A.11.20003

4.52

15A.12.20003

15A.13.20003

4.81

8.90 – 9.89

9,90 – 10,89

15A.10.20004

15A.11.20004

5.12

15A.12.20004

15A.13.20004

5.41

9.90 – 10.89

10,90 – 11,89

15A.10.20005

15A.11.20005

5.77

15A.12.20005

15A.13.20005

6.06

10.90 – 11.89

11,90 – 12,89

15A.10.20006

15A.11.20006

6.32

15A.12.20006

15A.13.20006

6.61

11.90 – 12.89

12,90 – 13,89

15A.10.20007

15A.11.20007

7.02

15A.12.20007

15A.13.20007

7.41

12.90 – 13.89

13,90 – 14,89

15A.10.20008

15A.11.20008

7.53

15A.12.20008

15A.13.20008

7.92

13.90 – 14.89

14,90 – 15,89

15A.10.20009

15A.11.20009

8.12

15A.12.20009

15A.13.20009

8.51

14.90 – 15.89

15,90 – 16,89

15A.10.20010

15A.11.20010

8.72

15A.12.20010

15A.13.20010

9.11

15.90 – 16.89

16,90 – 17,89

15A.10.20011

15A.11.20011

9.32

15A.12.20011

15A.13.20011

9.71

16.90 – 17.89

17,90 – 18,89

15A.10.20012

15A.11.20012

9.92

15A.12.20012

15A.13.20012

10.31

17.90 – 18.89

18,90 – 19,89

15A.10.20013

15A.11.20013

10.52

15A.12.20013

15A.13.20013

10.91

18.90 – 19.89

19,90 – 20,89

15A.10.20014

15A.11.20014

11.57

15A.12.20014

15A.13.20014

11.96

19.90 – 20.89

20,90 – 21,89

15A.10.20015

15A.11.20015

12.17

15A.12.20015

15A.13.20015

12.56

20.90 – 21.89

21,90 – 22,89

15A.10.20016

15A.11.20016

13.17

15A.12.20016

15A.13.20016

13.56

21.90 – 22.89

22,90 – 23,89

15A.10.20017

15A.11.20017

14.17

15A.12.20017

15A.13.20017

14.56

22.90 – 23.89

23,90 – 24,89

15A.10.20018

15A.11.20018

14.67

15A.12.20018

15A.13.20018

15.06

23.90 – 24.89

24,90 – 25,89

15A.10.20019

15A.11.20019

15.17

15A.12.20019

15A.13.20019

15.56

24.90 – 25.89

25,90 – 26,89

15A.10.20020

15A.11.20020

15.67

15A.12.20020

15A.13.20020

16.06

25.90 – 26.89

26,90 – 27,89

15A.10.20021

15A.11.20021

16.70

15A.12.20021

15A.13.20021

17.09

26.90 – 28.89

27,90 – 29,89

15A.10.20022

15A.11.20022

18.20

15A.12.20022

15A.13.20022

18.59

28.90 – 30.89

29,90 – 31,89

15A.10.20023

15A.11.20023

19.70

15A.12.20023

15A.13.20023

20.09

30.90 – 32.59

31,90 – 33,59

15A.10.20024

15A.11.20024

21.20

15A.12.20024

15A.13.20024

21.59

32.60 – 34.59

33,60 – 35,59

15A.10.20025

15A.11.20025

22.70

15A.12.20025

15A.13.20025

23.09

34.60 – 36.59

35,60 – 37,59

15A.10.20026

15A.11.20026

24.20

15A.12.20026

15A.13.20026

24.59

36.60 – 38.59

37,60 – 39,59

15A.10.20027

15A.11.20027

25.70

15A.12.20027

15A.13.20027

26.09

38.60 – 40.59

39,60 – 40,59

15A.10.20028

15A.11.20028

27.20

15A.12.20028

15A.13.20028

27.59

Replacement Parts Monomax™ – Expandable Piezas de repuesto MonomaxTM – Expandible For Series / Para series 55H, 55Q

Øe

Øe

For Series / Para series 55G, 55J, 55P, 55R

Regular / Normal

Regular / Normal

Oversize / Grande

Oversize / Grande

Order N Referencia

Order N Referencia

Øe [inch]

Order N Referencia

Order No Referencia

Øe [inch]

0.2205 – 0.2713 0.3110 – 0.3303

15A.10.20001

15A.11.20001

0.135

15A.12.20001

15A.13.20001

0.146

0.2714 – 0.3106 0.3304 – 0.3697

15A.10.20002

15A.11.20002

0.156

15A.12.20002

15A.13.20002

0.168

0.3107 – 0.3500 0.3698 – 0.3894

15A.10.20003

15A.11.20003

0.178

15A.12.20003

15A.13.20003

0.189

0.3501 – 0.3894 0.3895 – 0.4287

15A.10.20004

15A.11.20004

0.202

15A.12.20004

15A.13.20004

0.213

0.3895 – 0.4287 0.4288 – 0.4681

15A.10.20005

15A.11.20005

0.227

15A.12.20005

15A.13.20005

0.239

0.4288 – 0.4681 0.4682 – 0.5075

15A.10.20006

15A.11.20006

0.249

15A.12.20006

15A.13.20006

0.260

0.4682 – 0.5075 0.5076 – 0.5469

15A.10.20007

15A.11.20007

0.276

15A.12.20007

15A.13.20007

0.292

0.5076 – 0.5469 0.5470 – 0.5862

15A.10.20008

15A.11.20008

0.297

15A.12.20008

15A.13.20008

0.312

0.5470 – 0.5862 0.5863 – 0.6256

15A.10.20009

15A.11.20009

0.320

15A.12.20009

15A.13.20009

0.335

0.5863 – 0.6256 0.6257 – 0.6650

15A.10.20010

15A.11.20010

0.343

15A.12.20010

15A.13.20010

0.359

0.6257 – 0.6650 0.6651 – 0.7043

15A.10.20011

15A.11.20011

0.367

15A.12.20011

15A.13.20011

0.382

0.6651 – 0.7043 0.7044 – 0.7437

15A.10.20012

15A.11.20012

0.391

15A.12.20012

15A.13.20012

0.406

0.7044 – 0.7437 0.7438 – 0.7831

15A.10.20013

15A.11.20013

0.414

15A.12.20013

15A.13.20013

0.430

0.7438 – 0.7831 0.7832 – 0.8224

15A.10.20014

15A.11.20014

0.456

15A.12.20014

15A.13.20014

0.471

0.7832 – 0.8224 0.8225 – 0.8618

15A.10.20015

15A.11.20015

0.479

15A.12.20015

15A.13.20015

0.495

0.8225 – 0.8618 0.8619 – 0.9012

15A.10.20016

15A.11.20016

0.519

15A.12.20016

15A.13.20016

0.534

0.8619 – 0.9012 0.9013 – 0.9406

15A.10.20017

15A.11.20017

0.558

15A.12.20017

15A.13.20017

0.573

0.9013 – 0.9406 0.9407 – 0.9799

15A.10.20018

15A.11.20018

0.578

15A.12.20018

15A.13.20018

0.593

0.9407 – 0.9799 0.9800 – 1.0193

15A.10.20019

15A.11.20019

0.597

15A.12.20019

15A.13.20019

0.613

ØD [inch]

ØD [inch]

o

o

o

0.9800 – 1.0193 1.0194 – 1.0587

15A.10.20020

15A.11.20020

0.617

15A.12.20020

15A.13.20020

0.632

1.0194 – 1.0587 1.0588 – 1.0980

15A.10.20021

15A.11.20021

0.658

15A.12.20021

15A.13.20021

0.673

1.0588 – 1.1374 1.0981 – 1.1768

15A.10.20022

15A.11.20022

0.717

15A.12.20022

15A.13.20022

0.732

1.1375 – 1.2161 1.1769 – 1.2555

15A.10.20023

15A.11.20023

0.776

15A.12.20023

15A.13.20023

0.791

1.2162 – 1.2831 1.2556 – 1.3224

15A.10.20024

15A.11.20024

0.835

15A.12.20024

15A.13.20024

0.850

1.2832 – 1.3618 1.3225 – 1.4012

15A.10.20025

15A.11.20025

0.894

15A.12.20025

15A.13.20025

0.909

1.3619 – 1.4406 1.4013 – 1.4799

15A.10.20026

15A.11.20026

0.953

15A.12.20026

15A.13.20026

0.968

1.4407 – 1.5193 1.4800 – 1.5587

15A.10.20027

15A.11.20027

1.012

15A.12.20027

15A.13.20027

1.027

1.5194 – 1.5980 1.5588 – 1.5980

15A.10.20028

15A.11.20028

1.071

15A.12.20028

15A.13.20028

1.086

53

• Maximum stability • Precision ground per request • Coolant supply to the blades • Various cutting materials and coatings • High process capability • Máxima estabilidad • Alta precisión en el rectificado del diámetro • Refrigeración directa a los filos • Diversos materiales cortantes y recubrimientos • Capacidad de proceso elevado

Overview Monomax™ – Solid Visión general de Monomax™ – Sólido

Page Página

Tool selection – Cutting data Selección de herramienta – Datos de corte

56

Solid short Sólido, corto

60

Solid long Sólido, largo

62

55

Tool Selection Selección de herramientas Short / Corta

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

For corresponding Reamers with metric shanks change Order No 55… to 56…

TiN

DST

TiN TiN TiN

55N.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in

–

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

–

55N.37

ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in

–

ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in

–

55N.37

55N.93

ASG 07 vc = 120 – 250 m/min fz = 0,07 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.009 in

–

55N.37 DBG

55N.37

ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

55N.71 TiN

–

DBG

55N.71 ASG 01 vc = 50 – 250 m/min fz = 0,07 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in

TiN

55N.93 ASG 07 vc = 120 – 220 m/min fz = 0,07 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in

TiN

55N.93 ASG 07 vc = 160 – 280 m/min fz = 0,07 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

55N.71

DBG

55N.37 ASG 07 vc = 80- 220 m/min fz = 0,07 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in

–

55N.71

ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in

–

55N.71 TiN

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

55N.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

Alternative Alternativo

55N.71

55N.71

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

55N.93 ASG 09 vc = 60 – 150 m/min fz = 0,07 – 0,22 mm Speed = 200 – 495 ft/min Feed = 0.003 – 0.009 in

DST

Fundición nodular ferrítica

DST

Ductile iron ferritic

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

55N.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in

55N.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

DST

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

55N.71

TiN

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

55N.93 ASG 07 * vc = 100 – 200 m/min fz = 0,07 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.009 in

55N.93 ASG 09 vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

DBG

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

DST

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

DST

Bore Type Tipo de agujero

ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

56

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

Atención: Especificación de avance fz mm/inch por diente! Short / Corta

Escariadores correspondientes en métrico cambian la referencia No 55… a 56…

MM MM

MM MM

–

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

55M.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

55M.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 55M.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 55M.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

55N.21 MM

–

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55N.21 –

55M.71

ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

MM

ASG 07 vc = 120 – 220 m/min fz = 0,05 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.007 in

55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

MM

DST

ASG 07 vc = 160 – 240 m/min fz = 0,05 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.007 in

55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55N.21

55M.37

55M.93

ASG 07 vc = 120 – 250 m/min fz = 0,06 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.002 – 0.008 in

–

MM

DBG

DST TiN

ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

ASG 01 vc = 6 – 10 m/min fz = 0,05 –0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55N.21

55M.37

55M.37

55M.71

ASG 01 vc = 50 – 250 m/min fz = 0,05 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.002 – 0.008 in

ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in

DBG

55M.37

55M.93

ASG 07 vc = 120 – 220 m/min fz = 0,06 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.002 – 0.009 in

–

55M.71

DBG

ASG 07 vc = 160 – 280 m/min fz = 0,06 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.002 – 0.009 in

DBG

DST

55M.93

ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in

TiN

55M.71 TiN

DBG

55M.37

TiN

–

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

55M.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55N.21

55M.71

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

TiN

TiN

55M.71

ASG 07 vc = 80 – 220 m/min fz = 0,06 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.002 – 0.009 in

MM

55M.71

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0.12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

MM

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

–

MM

55M.71

55N.21

55N.21

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55N.21 –

MM

ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

TiN

DST

55M.93

TiN

–

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

Reaming with carbide Escariar con carburo

MM

55M.71

ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in

TiN

DST

55M.93

–

MM

–

ASG 01 vc = 80 – 150 m/min fz = 0,05 – 0,16 mm Speed = 260 – 495 ft/min Feed = 0.002 – 0.006 in

Reaming with carbide Escariar con carburo

MM

55M.71

ASG 07 * vc = 100 – 200 m/min fz = 0,06 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.002 – 0.008 in

TiN

DST

55M.93

Alternative Alternativo

MM

Recommendation Recomendado

MM

Alternative Alternativo

MM

Recommendation Recomendado

ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

MM

55N.21

ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

MM

55N.21

Cutting material and coating / Material de corte y revestimiento

Stock allowance on Dia. / Sobre material en Ø

Stock allowance in Dia. Sobre material en diámetro

[inch] [mm]

# 0.3937 # 10

0.3937 – 0.7874 10 – 20

" 0.7874 " 20

[inch]

0.004 – 0.008

0.004 – 0.012

0.008 – 0.016

[mm]

0.1 – 0.2

0.1 – 0.3

0.2 – 0.4

55N.93 DST

Dia.-range Rango de diámetro

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

ASG 09

vc = 100 – 200 m/min fz = 0,09 – 0,29 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

57

Tool Selection Selección de herramientas Long / Larga

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

For corresponding Reamers with metric shanks change Order No 55… to 56…

Bore Type Tipo de agujero

55U.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.008 in

TiN TiN TiN

55U.70 ASG 05 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

55U.71

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in

–

55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,19 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

55U.71 ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in

–

55U.93

ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

TiN

TiN TiN

55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

55U.71 ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

TiN

55U.37 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

DBG

55U.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.009 in

55U.71

DBG

ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.007 in

55U.93

ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

55U.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

55U.70 TiN

55U.93 ASG 07 vc = 120 – 200 m/min fz = 0,07 – 0,24 mm Speed = 400 – 660 ft/min Feed = 0.003 – 0.009 in

TiN

DST TiN

55U.71 ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

TiN

55U.37 ASG 07 vc = 80 – 200 m/min fz = 0,07 – 0,24 mm Speed = 265 – 660 ft/min Feed = 0.003 – 0.009 in

55U.70 ASG 05 vc = 50 – 100 m/min fz = 0,04 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in

TiN

DST

DST

55U.71 ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

55U.70 ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in

TiN

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in

55U.92

ASG 05 vc = 60 – 150 m/min fz = 0,06 – 0,20 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.008 in

ASG 05 vc = 60 – 120 m/min fz = 0,06 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.008 in

55U.93

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

55U.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in

ASG 07 * vc = 75 – 200 m/min fz = 0,07 – 0,23 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.009 in

DBG

Fundición nodular ferrítica

55U.71 ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

DST

Ductile iron ferritic

55U.70

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

55U.93

TiN

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

55U.92 ASG 05 vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 00.011 in

DBG

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Alternative Alternativo

DST

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

TiN

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

DST

Material Material

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

58

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

Atención: Especificación de avance fz mm/inch por diente! Long / Larga

Escariadores correspondientes en métrico cambian la referencia No 55… a 56…

DST

–

ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/minn Feed = 0.002 – 0.007 in

–

ASG 07 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

–

ASG 01 vc = 50 – 180 m/min fz = 0,05 – 0,16 mm Speed = 165 – 595 ft/min Feed = 0.002 – 0.006 in

55U.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

0.3937 – 0.7874 10 – 20

" 0.7874 " 20

[inch]

0.004 – 0.008

0.004 – 0.012

0.008 – 0.016

[mm]

0.1 – 0.2

0.1 – 0.3

0.2 – 0.4

55U.92

DST

# 0.3937 # 10

HM

55U.21 ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

55T.21

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55T.21

ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

55T.21

ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

55T.21

ASG 02 vc = 10 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

55T.21

ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

Stock allowance on Dia. / Sobre material en Ø [inch] [mm]

–

HM

55U.21 ASG 01 vc = 10 – 20 m/min fz = 0,05 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in

55T.71

HM

55U.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

HM

55U.21 ASG 01 vc = 9 – 18 m/min fz = 0,05 – 0,16 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in

ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

55T.21

HM

55U.21 ASG 01 vc = 8 – 20 m/min fz = 0,05 – 0,16 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

HM

ASG 01 vc = 40 – 100 m/min fz = 0,05 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

HM

TiN

55T.93

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,21 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.008 in

–

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55T.21

HM

55U.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

55T.37 DBG

DBG

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55T.21

HM

–

ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

55T.21

HM

HM HM HM

55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,15 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

HM

ASG 01 vc = 50 – 100 m/min fz = 0,04 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

55T.37 DBG

DBG

DST

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

55T.37

55T.71

Stock allowance in Dia. Sobre material en diámetro

–

55T.71

55T.37

55T.93 DST

ASG 01 vc = 40 – 100 m/min fz = 0,06 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.008 in

TiN

TiN

DBG

55T.71

55T.93

Dia.-range Rango de diámetro

55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in

55T.71

TiN

TiN

–

55T.37

TiN

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

55T.71

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 01 vc = 50 – 200 m/min fz = 0,05 – 0,20 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.008 in

–

HM

TiN

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

55T.71

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

55T.21

55U.20 ASG 04 vc = 6 – 10 m/min fz = 0,05 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.008 in

HM

TiN

DST

55T.71

TiN

DST

–

55T.93

ASG 07 vc = 120 – 200 m/min fz = 0,06 – 0,23 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,05 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.002 – 0.006 in

55T.71

ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in

ASG 07 vc = 80 – 200 m/min fz = 0,06 – 0,23 mm Speed = 265 – 660 ft/min Feed = 0.002 – 0.009 in

Reaming with carbide Escariar con carburo

HM

–

55T.93

ASG 07 * vc = 60 – 150 m/min fz = 0,04 – 0,16 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

Reaming with carbide Escariar con carburo

55T.71

ASG 07 * vc = 75 – 200 m/min fz = 0,06 – 0,21 mm Speed = 245 – 660 ft/min Feed = 0.002 – 0.008 in

TiN

DST

55T.93

Alternative Alternativo

HM

Recommendation Recomendado

HM

Alternative Alternativo

HM

Recommendation Recomendado

ASG 05

vc = 75 – 200 m/min fz = 0,08 – 0,27 mm Speed = 245 – 660 ft/min Feed = 0.003 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

59

Monomax™ – Solid

Ø 5.60 – 40.59 mm

MonomaxTM – Sólido L c

ØD

Ød

a

b

Short / Corto (metric / métrico) *

Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

56K.21 – – – –

56N.21 56N.71 56N.37 56N.93 56N.67

56M.21 56M.71 56M.37 56M.93 56M.67

HM TiN DBG DST DJC

ØD [mm]

L [mm]

b [mm]

c [mm]

a [mm]

No of flutes No de filos

Ø d h6 [mm]

5.60 – 8.89 8.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

85 95 100 120 135 135

40 50 50 60 75 75

45 45 50 60 60 60

9.5 9.5 9.5 9.5 9.5 14.0

4 6 6 6 6 8

12 12 16 20 25 25

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

* Without inner coolant supply

* Sin refrigeración interior

Order example: Order No

60

~

56N.37

Ejemplo de pedido:

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Grey cast iron

Referencia 56N.37

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

GG 25

Monomax™ – Solid

Ø 0.2205 – 1.5980 inch

MonomaxTM – Sólido L c

ØD

Ød

a

b

Short / Corto (inch) * Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

55K.21 – – – –

55N.21 55N.71 55N.37 55N.93 55N.67

55M.21 55M.71 55M.37 55M.93 55M.67

HM TiN DBG DST DJC

ØD [inch]

L [inch]

b [inch]

c [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.2205 – 0.3500 0.3501 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

3.346 3.740 3.937 4.724 5.315 5.315

1.575 1.969 1.969 2.362 2.953 2.953

1.772 1.772 1.969 2.362 2.362 2.362

0.374 0.374 0.374 0.374 0.374 0.551

4 6 6 6 6 8

0.500 0.500 0.625 0.750 1.000 1.000

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

* Without inner coolant supply

* Sin refrigeración interior

Order example:

Ejemplo de pedido:

Order N 55N.37

o

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Grey cast iron

Referencia 55N.37

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

GG 25

61

Monomax™ – Solid

Ø 5.60 – 40.59 mm

MonomaxTM – Sólido L c

ØD

Ød

a

b

Long / Largo (metric / métrico) *

Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

56S.21 – – – –

56U.21 56U.71 56U.37 56U.93 56U.67

56T.21 56T.71 56T.37 56T.93 56T.67

HM TiN DBG DST DJC

ØD [mm]

L [mm]

b [mm]

c [mm]

a [mm]

No of flutes No de filos

Ø d h6 [mm]

5.60 – 8.89 8.90 – 9.89 9.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

130 130 160 180 200 210 210

85 85 115 130 140 150 150

45 45 45 50 60 60 60

9.5 9.5 9.5 9.5 9.5 9.5 14.0

4 6 6 6 6 6 8

12 12 12 16 20 25 25

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

* Without inner coolant supply

* Sin refrigeración interior

Order example:

Ejemplo de pedido:

Order N

62

~

56U.93

o

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Ductile iron ferritic

Referencia 56U.93

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

GGG 40

Monomax™ – Solid

Ø 0.2205 – 1.5980 inch

MonomaxTM – Sólido L c

ØD

Ød

a

b

Long / Largo (inch) *

Cutting material Material de corte

Order No Referencia

Order No Referencia

Order No Referencia

55S.21 – – – –

55U.21 55U.71 55U.37 55U.93 55U.67

55T.21 55T.71 55T.37 55T.93 55T.67

HM TiN DBG DST DJC

ØD [inch]

L [inch]

b [inch]

c [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.2205 – 0.3500 0.3501 – 0.3894 0.3895 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

5.118 5.118 6.299 7.087 7.874 8.268 8.268

3.346 3.346 4.528 5.118 5.512 5.906 5.906

1.772 1.772 1.772 1.969 2.362 2.362 2.362

0.374 0.374 0.374 0.374 0.374 0.374 0.551

4 6 6 6 6 6 8

0.500 0.500 0.500 0.625 0.750 1.000 1.000

~

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

* Without inner coolant supply

* Sin refrigeración interior

Order example:

Ejemplo de pedido:

Order N 55U.93

o

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Ductile iron ferritic

Referencia 55U.93

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

GGG 40

63

Monomax™ – Solid

Ø 7.90 – 40.59 inch

MonomaxTM – Sólido

L a

Ød

ØD

c

b

Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)

Cutting material Material de corte

Order No Referencia

HM TiN DBG DST DJC

56U.20 56U.70 56U.36 56U.92 56U.66

ØD [mm]

L [mm]

b [mm]

c [mm]

a [mm]

No of flutes No de filos

Ø d h6 [mm]

7.90 – 9.89 9.90 – 11.89 11.90 – 15.89 15.90 – 18.89 18.90 – 25.89 25.90 – 32.59 32.60 – 40.59

130 160 160 180 200 210 210

85 115 115 130 140 150 150

45 45 45 50 60 60 60

8 8 8 8 8 9 9

4 4 6 6 6 6 8

12 12 12 16 20 25 25

Para mecanizado de agujero pasado.

For through hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

Order example: Order No

64

56U.92

~

Ejemplo de pedido:

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Low carbon steel 1117

Referencia 56U.92

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

St 37

Monomax™ – Solid

Ø 0.3110 – 1.5980 inch

MonomaxTM – Sólido

L a

Ød

ØD

c

b

Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)

Cutting material Material de corte

Order No Referencia

HM TiN DBG DST DJC

55U.20 55U.70 55U.36 55U.92 55U.66

ØD [inch]

L [inch]

b [inch]

c [inch]

a [inch]

No of flutes No de filos

Ød [inch]

0.3110 – 0.3894 0.3895 – 0.4681 0.4682 – 0.6256 0.6257 – 0.7437 0.7438 – 1.0193 1.0194 – 1.2831 1.2832 – 1.5980

5.118 6.299 6.299 7.087 7.874 8.268 8.268

3.346 4.528 4.528 5.118 5.512 5.906 5.906

1.772 1.772 1.772 1.969 2.362 2.362 2.362

0.315 0.315 0.315 0.315 0.315 0.354 0.354

4 4 6 6 6 6 8

0.500 0.500 0.500 0.625 0.750 1.000 1.000

~

Para mecanizado de agujero pasado.

For through hole machining. • Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior

Order example:

Ejemplo de pedido:

Order N 55U.92

o

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0017/-0

Low carbon steel 1117

Referencia 55U.92

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H9

St 37

65

• Diameters from 0.0551 up to 0.5000 inch • High Performance – speeds and feeds • Coolant supply to the blades • Various cutting materials and coatings • Straight- and left hand spiral for defined chip flow • Diámetro de 1,4 hasta 12,7 mm • Capacidad máxima de corte • Refrigeración directa a los filos • Diversos materiales cortantes y recubrimientos • Flautas recto y con giro a la izquierda para regular el flujo de la viruta

Overview Solid Carbide Reamers Visión general de escariadores fijos de carburo

Page Página

Tool selection – Cutting data Selección de herramientas – Datos de corte

68

Straight flute Flautas rectas

71

Left hand spiral Flautas con giro a la izquierda

72

DST Left hand spiral DST flautas con giro a la izquierda

73

67

Tool Selection Selección de herramientas

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

Bore Type Tipo de agujero

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

TiN

ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

Alternative Alternativo

–

TiN

526.39

ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

–

TiN

526.39

ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,11 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in

–

526.39 ASG 0501 vc = 40 – 100 m/min fz = 0,05 – 0,18 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.007 in

ASG 0501 vc = 10 – 40 m/min fz = 0,04 – 0,09 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

–

526.39 TiN

–

TiN

526.39

ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,15 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

–

526.37 –

DBG

526.39 ASG 0501 vc = 50 – 200 m/min fz = 0,04 – 0,17 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.007 in

DST

526.37 ASG 0501 vc = 80 – 150 m/min fz = 0,05 – 0,18 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.007 in

DST

526.37 ASG 0501 vc = 120 – 200 m/min fz = 0,05 – 0,18 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.007 in

DST

526.37 ASG 0501 vc = 70 – 200 m/min fz = 0,05 – 0,18 mm Speed = 230 – 660 ft/min Feed = 0.002 – 0.007 in

326.40 ASG 0501 vc = 60 – 100 m/min fz = 0,04 – 0,13 mm Speed = 200 – 330 ft/min Feed = 0.002 – 0.005 in

TiN

526.39 ASG 0501 vc = 10 – 40 m/min fz = 0,04 – 0,12 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

326.40 ASG 0501 vc = 75 – 120 m/min fz = 0,04 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in

ASG 0501 vc = 120 – 200 m/min fz = 0,04 – 0,15 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.006 in

–

526.37 –

DBG

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

526.39 ASG 0501 vc = 40 – 100 m/min fz = 0,04 – 0,13 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.005 in

ASG 0501 vc = 75 – 120 m/min fz = 0,04 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in

ASG 0501 vc = 80 – 150 m/min fz = 0,04 – 0,15 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.006 in

–

526.39 –

TiN

Fundición nodular ferrítica

TiN

Ductile iron ferritic

TiN

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

526.39 ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,17 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.007 in

TiN

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

526.39

TiN

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

326.40

526.39 ASG 0501 vc = 60 – 150 m/min fz = 0,04 – 0,17 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.007 in

DBG

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DBG

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

DBG

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

ASG 0501 vc = 50 – 200 m/min fz = 0,04 – 0,14 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

68

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

Atención: Especificación de avance fz mm/inch por diente!

526.35 ASG 0501 vc = 10 – 20 m/min fz = 0,04 – 0,17 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.007 in

–

526.35 ASG 0501 vc = 10 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in 526.35 ASG 0501 vc = 8 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

$ 0.3150 $8

[inch]

0.003 – 0.006

0.004 – 0.010

[mm]

0.08 – 0.15

0.1 – 0.25

326.40 DST

# 0.3150 #8

526.15 ASG 07 vc = 9 – 18 m/min fz = 0,04 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 526.15 ASG 07 vc = 9 – 18 m/min fz = 0,04 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.006 in 526.15 ASG 07 vc = 10 – 20 m/min fz = 0,04 – 0,14 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.006 in 526.15

ASG 07 vc = 10 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 100 ft/min Feed = 0.002 – 0.008 in

526.15

ASG 07 vc = 8 – 20 m/min fz = 0,04 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.002 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

Stock allowance on Dia. / Sobre material en Ø [inch] [mm]

–

HM

526.19 ASG 07 vc = 50 – 200 m/min fz = 0,04 – 0,11 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.004 in

526.19

–

HM

–

HM

526.35 ASG 0501 vc = 9 – 18 m/min fz = 0,04 – 0,18 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.007 in

HM

526.17 ASG 07 vc = 80 – 150 m/min fz = 0,04 – 0,12 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.005 in

–

HM

526.35 ASG 0501 vc = 9 – 18 m/min fz = 0,04 – 0,18 mm Speed = 30 – 60 ft/min Feed = 0.002 – 0.007 in

526.15 ASG 07 vc = 8 – 20 m/min fz = 0,04 – 0,15 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.006 in

HM

526.17 ASG 07 vc = 120 – 200 m/min fz = 0,04 – 0,12 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.005 in

–

526.15 ASG 07 vc = 4 – 7 m/min fz = 0,04 – 0,09 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

526.35 ASG 0501 vc = 8 – 20 m/min fz = 0,04 – 0,18 mm Speed = 26 – 66 ft/min Feed = 0.002 – 0.007 in

526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,11 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.004 in

HM

–

–

526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,14 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

HM

526.35 ASG 0501 vc = 4 – 7 m/min fz = 0,04 – 0,12 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.005 in

526.15 ASG 07 vc = 6 – 10 m/min fz = 0,04 – 0,14 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.006 in

HM

HM HM

DBG DBG

HM

TiN TiN

ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,12 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.005 in

526.17

Stock allowance in Dia. Sobre material en diámetro

–

526.19

DBG

ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,15 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.006 in

ASG 07 vc = 10 – 40 m/min fz = 0,04 – 0,08 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.003 in

DBG

TiN

DBG

526.19

526.17

TiN

ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,09 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in

TiN

TiN

–

526.17

Dia.-range Rango de diámetro

–

526.19

ASG 07 vc = 10 – 40 m/min fz = 0,04 – 0,09 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 07 vc = 50 – 200 m/min fz = 0,04 – 0,14 mm Speed = 165 – 660 ft/min Feed = 0.002 – 0.006 in

526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,13 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

HM

TiN

TiN

–

526.19

ASG 07 vc = 80 – 150 m/min fz = 0,04 – 0,15 mm Speed = 265 – 495 ft/min Feed = 0.002 – 0.006 in

ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,11 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.004 in

526.19

ASG 07 vc = 40 – 100 m/min fz = 0,04 – 0,11 mm Speed = 130 – 330 ft/min Feed = 0.002 – 0.004 in

ASG 07 vc = 120 – 200 m/min fz = 0,04 – 0,15 mm Speed = 400 – 660 ft/min Feed = 0.002 – 0.006 in

526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,17 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.007 in

HM

–

526.19

ASG 07 vc = 70 – 200 m/min fz = 0,04 – 0,15 mm Speed = 230 – 660 ft/min Feed = 0.002 – 0.006 in

526.35 ASG 0501 vc = 6 – 10 m/min fz = 0,04 – 0,17 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.007 in

526.19

ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

TiN

TiN

526.19

–

Reaming with carbide Escariar con carburo

HM

–

ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,11 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.004 in

Reaming with carbide Escariar con carburo

HM

526.19

ASG 07 vc = 60 – 150 m/min fz = 0,04 – 0,14 mm Speed = 200 – 495 ft/min Feed = 0.002 – 0.006 in

TiN

TiN

526.19

Alternative Alternativo

HM

Recommendation Recomendado

HM

Alternative Alternativo

HM

Recommendation Recomendado

ASG 0501

vc =75 – 120 m/min fz = 0,4 – 0,17 mm Speed = 245 – 400 ft/min Feed = 0.002 – 0.007 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

69

Solid Carbide Reamers Escariador de carburo sólido

70

Solid Carbide Reamers

Ø 0.0551 – 0.5000 inch

Escariador de carburo sólido

Ø 1.40 – 12.70 mm

L c

Ød

ØD

a

b

Ø 0.0551 – 0.1634 inch Ø 1.40 – 4.15 mm *

Cutting material Material de corte

Ø 0.1635 – 0.5000 inch Ø 4.16 – 12.70 mm Order No Referencia

HM TiN DBG

526.15 526.19 526.17

ØD [mm]

ØD [inch]

L [mm]

L [inch]

b [mm]

b [inch]

c [mm]

c [inch]

a [mm]

a [inch]

No of flutes No de filos

Ø d h6 [mm]

1.40 – 2.75 2.76 – 3.15 3.16 – 4.15

0.0551 – 0.1083 0.1084 – 0.1240 0.1241 – 0.1634

48 48 54

1.890 1.890 2.126

20 20 26

0.787 0.787 1.024

28 28 28

1.102 1.102 1.102

6 8 8

0.236 0.315 0.315

4 4 4

3 3 4

4.16 – 4.79 4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70

0.1635 – 0.1886 0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000

74 74 91 91 91 103 103 118 118 132

2.913 2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197

38 38 55 55 55 63 63 73 73 87

1.496 1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425

36 36 36 36 36 40 40 45 45 45

1.417 1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772

8 12 12 16 16 16 20 20 24 28

0.315 0.472 0.472 0.630 0.630 0.630 0.787 0.787 0.945 1.102

4 4 4 4 6 6 6 6 6 6

6 6 8 8 8 10 10 12 12 14

~

~

• Cylindrical shank DIN 6535 HA • Inner coolant supply

• Con mango cilíndrico, DIN 6535 HA • Con refrigeración interior

* Without inner coolant supply

* Sin refrigeración interior

Order example:

Ejemplo de pedido:

Order N

o

526.19

Bore Diameter

Bore Tolerance

Material or ASG

0.1969

+0.0007/-0

Low carbon Steel 1117

Referencia 526.19

Diámetro agujero

Tolerancia agujero

Material o ASG

5.0

H8

St 37

71

Solid Carbide Reamers

Ø 0.1887 – 0.5000 inch

Escariador de carburo sólido

Ø 4.80 – 12.70 mm

L c

Ød

ØD

a

b

Cutting material Material de corte

Order No Referencia

HM TiN DBG

526.35 526.39 526.37

ØD [mm]

ØD [inch]

L [mm]

L [inch]

b [mm]

b [inch]

c [mm]

c [inch]

a [mm]

a [inch]

No of flutes No de filos

Ø d h6 [mm]

4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70

0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000

74 91 91 91 103 103 118 118 132

2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197

38 55 55 55 63 63 73 73 87

1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425

36 36 36 36 40 40 45 45 45

1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772

12 12 16 16 16 20 20 24 28

0.472 0.472 0.630 0.630 0.630 0.787 0.787 0.945 1.102

4 4 4 6 6 6 6 6 6

6 8 8 8 10 10 12 12 14

For through hole machining.

• Con mango cilíndrico, DIN 6535 HA • Con refrigeración interior

Order example:

72

526.37

~

Para mecanizado de agujero pasado.

• Cylindrical shank DIN 6535 HA • Inner coolant supply

Order No

~

Ejemplo de pedido:

Bore Diameter

Bore Tolerance

Material

0.1963

+0.0007/-0

Ductile iron ferritic

Referencia 526.37

Diámetro agujero

Tolerancia agujero

Material

5.0

H8

GGG 40

Solid DST Reamers

Ø 0.1535 – 0.5000 inch

Escariador de DST sólido

Ø 3.90 – 12.70 mm

L c

Ød

ØD

a

b

* Order No Referencia

Cutting material Material de corte DST DJC

326.40 326.45

ØD [mm]

ØD [inch]

L [mm]

L [inch]

b [mm]

b [inch]

c [mm]

c [inch]

a [mm]

a [inch]

No of flutes No de filos

Ø d h6 [mm]

3.90 – 4.79 4.80 – 6.15 6.16 – 6.79 6.80 – 7.15 7.16 – 8.15 8.16 – 8.69 8.70 – 10.15 10.16 – 10.59 10.60 – 12.15 12.16 – 12.70

0.1535 – 0.1886 0.1887 – 0.2421 0.2422 – 0.2673 0.2674 – 0.2815 0.2816 – 0.3209 0.3210 – 0.3421 0.3422 – 0.4134 0.4135 – 0.4169 0.4170 – 0.4783 0.4784 – 0.5000

74 74 91 91 91 103 103 118 118 132

2.913 2.913 3.583 3.583 3.583 4.055 4.055 4.646 4.646 5.197

38 38 55 55 55 63 63 73 73 87

1.496 1.496 2.165 2.165 2.165 2.480 2.480 2.874 2.874 3.425

36 36 36 36 36 40 40 45 45 45

1.417 1.417 1.417 1.417 1.417 1.575 1.575 1.772 1.772 1.772

10 12 12 16 16 16 20 20 24 28

0.394 0.472 0.472 0.627 0.627 0.627 0.787 0.787 0.945 1.102

4 4 4 4 6 6 6 6 6 6

6 6 8 8 8 10 10 12 12 14

For through hole machining.

~

~

Para mecanizado de agujero pasado.

• Cylindrical shank DIN 6535 HA

• Con mango cilíndrico, DIN 6535 HA

* Without inner coolant supply

* Sin refrigeración interior

Order example:

Ejemplo de pedido:

Order N

o

326.40

Bore Diameter

Bore Tolerance

Material

0.1963

+0.0007/-0

St 37

Referencia 326.40

Diámetro agujero

Tolerancia agujero

Material

5.0

H8

St 37

73

• Modular tooling system • High precision replacement through face and taper contact • Newest multiple-flute reaming technology • Optimized for mist coolant applications (MQL) • High Performance – speeds and feeds • Sistema modular • Cambios de la más alta precisión por medio de un cono y una cara de contacto • Nueva tecnología de escariado de cortes múltiples • Optima para uso con refrigerante vaporizado MMS • Máxima capacidad de corte

Overview REAMAX® Visión general REAMAX®

Page Página

Tool selection – Cutting data Selección de herramienta – Datos de corte

76

Replaceable Heads Cabezas intercambiables

78

Arbors Porta-útiles

79

Replacement parts Piezas de repuesto

82

Assembly instructions Indicaciones de montaje

84

Disassembly instructions Indicaciones de desmontaje

85

75

Tool Selection Selección de herramientas

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

TiN

TiN TiN

640.93 ASG 07 vc = 100 – 220 m/min fz = 0,11 – 0,24 mm Speed = 330 – 720 ft/min Feed = 0.003 – 0.009 in 640.71 ASG 01 vc = 50 – 250 m/min fz = 0,10 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.004 – 0.008 in

TiN

640.71

640.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in

–

640.37 ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,19 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.007 in

–

640.37

ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.004 – 0.009 in

640.37

ASG 07 vc = 120 – 220 m/min fz = 0,11 – 0,24 mm Speed = 400 – 720 ft/min Feed = 0.004 – 0.009 in

640.93 ASG 07 vc = 120 – 250 m/min fz = 0,10 – 0,23 mm Speed = 400 – 820 ft/min Feed = 0.004 – 0.009 in

640.21 ASG 07 vc = 360 – 540 m/min fz = 0,10 – 0,21 mm Speed = 1190 – 1780 ft/min Feed = 0.004 – 0.008 in

640.70

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in

640.37 DBG

640.93 ASG 07 vc = 160 – 280 m/min fz = 0,11 – 0,24 mm Speed = 520 – 920 ft/min Feed = 0.004 – 0.009 in

DBG

ASG 07 vc = 80 – 220 m/min fz = 0,11 – 0,24 mm Speed = 265 – 720 ft/min Feed = 0.004 – 0.009 in

–

TiN

640.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in

640.37

ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,13 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

TiN

640.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.007 in

640.71

DBG

ASG 01 vc = 50 – 120 m/min fz = 0,04 – 0,16 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

TiN

TiN TiN TiN

640.71 ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in

640.71

TiN

640.92 ASG 05 vc = 70 – 180 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in

ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/min Feed = 0.005 – 0.011 in

TiN

DST DST

640.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

640.70

ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,19 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.007 in

–

640.71 TiN

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

640.92 ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in

DBG

Fundición nodular ferrítica

640.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

DST

Ductile iron ferritic

640.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

HM

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

640.70 ASG 05 vc = 60 – 160 m/min fz = 0,12 – 0,27 mm Speed = 200 – 525 ft/m in Feed = 0.005 – 0.011 in

ASG 05 vc = 90 – 240 m/min fz = 0,12 – 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in

DST

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

640.92

DBG

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Alternative Alternativo

DST

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

TiN

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

TiN

Bore Type Tipo de agujero

ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

76

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

ASG 07 vc = 120 – 250 m/min fz = 0,08 – 0,21 mm Speed = 400 – 820 ft/min Feed = 0.003 – 0.008 in

640.71 ASG 01 vc = 50 – 200 m/min fz = 0,07 – 0,16 mm Speed = 165 – 660 ft/min Feed = 0.003 – 0.006 in

–

640.21 ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in

–

640.21 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in 640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

HM

640.21

ASG 07 vc = 360 – 540 m/min fz = 0,10 – 0,21 mm Speed =1190 – 1780 ft/min Feed = 0.004 – 0.008 in

% 0.6299 % 16

" 0.6299 " 16

[inch]

0.004 – 0.010

0.008 – 0.012

[mm]

0.1 – 0.25

0.2 – 0.3

640.92

DST

Stock allowance in Dia. Sobre material en diámetro

[inch] [mm]

640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in 640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in 640.21

ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in

640.21

ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

640.21

ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

Stock allowance on Dia. / Sobre material en Ø Dia.-range Rango de diámetro

HM

640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in

HM

640.37 ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,18 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.007 in

HM

DBG

ASG 07 vc = 120 – 220 m/min fz = 0,08 – 0,23 mm Speed = 400 – 720 ft/min Feed = 0.003 – 0.009 in

–

HM

640.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in

HM

640.37 ASG 07 vc = 160 – 240 m/min fz = 0,08 – 0,18 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.007 in

–

640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

HM

640.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

640.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

ASG 07 vc = 160 – 280 m/min fz = 0,08 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

640.93 DST

–

640.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

HM

640.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

640.21 ASG 01 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in

HM

–

640.21 ASG 01 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in

HM

HM HM HM

640.20 ASG 04 vc = 6 – 10 m/min fz = 0,10 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.008 in

HM

TiN TiN TiN DBG

DBG

DST DST

ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in

640.37

640.71

TiN

–

640.71

ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in

640.37

640.93

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

DBG

TiN

DBG

640.71

640.93

ASG 01 vc = 50 – 250 m/min fz = 0,08 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in

ASG 01 vc = 50 – 120 m/min fz = 0,05 – 0,12 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.005 in

TiN

TiN

–

640.37 ASG 07

ASG 07 vc = 100 – 220 m/min fz = 0,08 – 0,23 mm Speed = 330 – 720 ft/min Feed = 0.003 – 0.009 in

640.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in

640.71

ASG 01 vc = 15 – 40 m/min fz = 0,05 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 07 vc = 160 – 280 m/min fz = 0,08 – 0,23 mm Speed = 520 – 920 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

640.71

ASG 01 vc = 50 – 120 m/min fz = 0,06 – 0,15 mm Speed = 170 – 400 ft/min Feed = 0.002 – 0.006 in

640.71

vc = 80 – 220 m/min fz = 0,08 – 0,23 mm Speed = 265 – 720 ft/min Feed = 0.003 – 0.009 in

–

640.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in

640.71

ASG 01 vc = 60 – 160 m/min fz = 0,08 – 0,20 mm Speed = 200 – 525 ft/min Feed = 0.003 – 0.008 in

640.71 TiN

DST

640.93

ASG 07 * vc = 70 – 180 m/min fz = 0,06 – 0,16 mm Speed = 230 – 590 ft/min Feed = 0.002 – 0.006 in

TiN

640.71

TiN

ASG 07 * vc = 90 – 200 m/min fz = 0,08 – 0,21 mm Speed = 300 – 660 ft/min Feed = 0.003 – 0.008 in

TiN

DST

640.93

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

HM

640.71

ASG 01 vc = 60 – 160 m/min fz = 0,08 – 0,20 mm Speed = 200 – 525 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

640.71

ASG 07 * vc = 90 – 200 m/min fz = 0,08 – 0,21 mm Speed = 300 – 660 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

640.93

Alternative Alternativo

HM

Recommendation Recomendado

HM

Alternative Alternativo

HM

Recommendation Recomendado

TiN

DST

Atención: Especificación de avance fz mm/inch por diente!

ASG 05

vc = 90 – 240 m/min fz = 0,12– 0,27 mm Speed = 300 – 790 ft/min Feed = 0.005 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

77

REAMAX® – Replaceable Heads

Ø 0.4920 – 1.5748 inch

REAMAX® – Cabezas intercambiables

Ø 12.500 – 40.000 mm

a

Ø x*

ØD

ØD

a

f

**

Cutting material Material de corte

Order No Referencia

Order No Referencia

640.20 640.70 640.36 640.92 640.66

640.21 640.71 640.37 640.93 640.67

HM TiN DBG DST DJC

ØD [mm]

ØD [inch]

Ø x* [mm]

Ø x* [inch]

a [mm]

a [inch]

f [mm]

f [inch]

No of flutes No de filos

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748

Ø D – 2.5 ØD–3 ØD–3 ØD–4 ØD–4

Ø D – 0.098 Ø D – 0.118 Ø D – 0.118 Ø D – 0.157 Ø D – 0.157

9 9 9 9 9

0.354 0.354 0.354 0.354 0.354

0.5 0.5 0.5 0.5 0.5

0.020 0.020 0.020 0.020 0.020

6 6 8 8 8

~

~

~

~

~

• Sistema modular REAMAX® apto para todos los portaútiles Dihart REAMAX® • Cabezas intercambiables de cermet y metal duro • Cambio de alta precisión

• Modular REAMAX® system fits all Dihart REAMAX® Arbors • Solid carbide/-cermet replaceable Heads • High precision replacement

For the use with minimum lubrication (MQL) we shall be happy to assist you.

Para el uso de cantidad de lubricacion minima, estaremos gustosos de asistirle.

* Maximum cutting depth for front cutting geometries! **For through hole machining.

* ¡Profundidad máxima de corte para carear con corte frontal! **Para mecanizado de agujeros pasados.

Order example:

Ejemplo de pedido:

Order No

78

~

640.37

Bore Diameter

Bore Tolerance

Material or ASG

0.7874

+0.0008/-0

Grey cast iron

Referencia 640.37

Diámetro agujero

Tolerancia agujero

Material o ASG

20.0

H7

GG 25

REAMAX® – Arbor / DAH* REAMAX® – Porta-útiles / DAH*

Ø 0.4920 – 1.5748 inch Ø 12.500 – 40.000 mm

ØD

L

b

Order No 1 Referencia1

ØD [mm]

ØD [inch]

L [mm]

L [inch]

b [mm]

b [inch]

DAH*

640.31.001 640.31.002 640.31.003 640.31.004 640.31.005

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748

137 169 196 230 270

5.394 6.654 7.717 9.055 10.630

5xØ D 5xØ D 5xØ D 5xØ D 5xØ D

5xØ D 5xØ D 5xØ D 5xØ D 5xØ D

81 81 81 81 81

• For use with DAH adapters* patent Dihart® • Inner coolant supply

• Con fijación para porta-útiles de compensación DAH*, patente Dihart® • Con refrigeración interior

*For DAH adapters, see page 104 1 Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78

*Para adaptadores DAH ver página 104 1 Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.

For replacement parts, see page 82

Para piezas de repuesto, ver página 82

79

REAMAX® – Arbor

Ø 12.500 – 40.000 mm

REAMAX® – Porta-útiles L

ØD

Ød

c

b

Short / Corta (metric / métrico)

Order No 1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Ø d h6 [mm]

640.01.001 640.01.002 640.01.003 640.01.005 640.01.006

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000

107 119 140 160 199

3xØ D 3xØ D 3xØ D 3xØ D 3xØ D

48 50 56 56 60

16 20 25 25 32

Long / Larga (metric / métrico)

Order No 1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Ø d h6 [mm]

640.81.001 640.81.002 640.81.003 640.81.005 640.81.006

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000

137 169 196 226 270

5xØ D 5xØ D 5xØ D 5xØ D 5xØ D

48 50 56 56 60

16 20 25 25 32

• Cylindrical shank similar to DIN 1835 • Not suitable for shrink-fit • Inner coolant supply 1

80

Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78

For replacement parts, see page 82

• Con mango cilíndrico, similar al DIN 1835 • No apto para sujeción por expansión térmica • Con refrigeración interior 1

Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.

Para piezas de repuesto, ver página 82

REAMAX® – Arbor

Ø 0.4920 – 1.5748 inch

REAMAX – Porta-útiles ®

L

ØD

Ød

c

b

Short / Corta (inch)

Order No 1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Ød [inch]

640.41.001 640.41.002 640.41.003 640.41.005 640.41.006

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748

4.213 4.685 5.512 6.299 7.835

3xØ D 3xØ D 3xØ D 3xØ D 3xØ D

1.890 1.969 2.205 2.205 2.362

0.625 0.750 1.000 1.000 1.250

Order No 1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Ød [inch]

640.61.001 640.61.002 640.61.003 640.61.005 640.61.006

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748

5.394 6.654 7.717 8.898 10.630

5xØ D 5xØ D 5xØ D 5xØ D 5xØ D

1.890 1.969 2.205 2.205 2.362

0.625 0.750 1.000 1.000 1.250

Long / Larga (inch)

• Cylindrical shank similar to DIN 1835 • Not suitable for shrink-fit • Inner coolant supply 1

Arbor complete, REAMAX® – Replaceable Heads must be ordered separately, see page 78

For replacement parts, see page 82

• Con mango cilíndrico, similar al DIN 1835 • No apto para sujeción por expansión térmica • Con refrigeración interior 1

Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.

Para piezas de repuesto, ver página 82

81

Replacement Parts for REAMAX® Piezas de repuesto para REAMAX® 2

Ød

4

1 3

For Series / Para series 640.01, 640.41

ØD [mm]

ØD [inch]

Ød [mm]

Ød [inch]

Order No Referencia 1

Order No Referencia 2

Order No Referencia 4

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 32.001 – 40.000

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.2599 – 1.5748

16 20 25 25 32

0.625 0.750 1.000 1.000 1.250

640.03.001 640.03.002 640.03.003 640.03.004 640.03.005

640.04.001 640.04.002 640.04.003 640.04.005 640.04.006

1286439 1286447 1286463 1286463 1286501

For Series / Para series 640.31, 640.61, 640.81

82

ØD [mm]

ØD [inch]

Ød [mm]

Ød [inch]

DAH

Order No Referencia 1

Order No Referencia 3

Order No Referencia 4

12.500 – 15.999 16.000 – 21.999 22.000 – 25.999 26.000 – 32.000 26.000 – 32.000 32.001 – 40.000

0.4920 – 0.6299 0.6300 – 0.8660 0.8661 – 1.0235 1.0236 – 1.2598 1.0236 – 1.2598 1.2599 – 1.5748

16 20 25 25 – 32

0.625 0.750 1.000 1.000 – 1.250

81 81 81 – 81 81

640.03.001 640.03.002 640.03.003 640.03.004 640.03.004 640.03.005

640.84.001 640.84.002 640.84.003 640.84.005 640.84.004 640.84.006

1286439 1286447 1286463 1286463 1286501 1286501

REAMAX® REAMAX®

83

REAMAX® – Assembly Instructions REAMAX® – Indicaciones de montaje Series 640

M

Apply light grease on tie bar threads. Aplicar una capa ligera de grasa en la rosca del tornillo de sujeción.

Clean taper/face contact thoroughly (grease free).

Before tightening the replaceable head and tie bar, turn in a clockwise direction until it stops.

Limpiar meticulosamente la superficie del cono (libre de grasa).

For taper size 3, 4 and 5, locate marks on head and tie bar for correct assembly.

Antes de ajustar la cabeza reemplazable y de sujeción, giran en sentido de las agujas del reloj hasta el tope.

Para tamaños nominales 3, 4 y 5, ubicar las señales en la cabeza y en la barra para que empalmen como es debido.

Taper size Tamaño del porta

1

84

Dia.-range Selección de diámetro [mm]

Dia.-range Selección de diámetro [inch]

12.500 – 15.999

0.4920 – 0.6299

Cylindrical Cylindrical DAH shank shank Mango Mango cilíndrico cilíndrico [inch] [mm]

16

0.625

81

Width across flats Ancho de las placas [mm]

Size hexagon socket Tamaño del hexagono [mm]

12

4

Order No Hexagon wrench Referencia Tornillo hexagonal

Order No Hexagon wrench extra long Referencia Tornillo hexagonal larga

Torque M Fuerza de apriete M [Nm] [ft-lbs]

640.43.001 640.43.011

4–5 6–5

2

16.000 – 21.999

0.6300 – 0.8660

20

0.750

81

14

5

640.43.002 640.43.012

3

22.000 – 25.999

0.8661 – 1.0235

25

1.000

81

19

7

640.43.003 640.43.013 10–12

3–4 4–5 7–9

4

26.000 – 32.000

1.0236 – 1.2598

25

1.000

–

22

8

640.43.004 640.43.014 18–20 13–15

4

26.000 – 32.000

1.0236 – 1.2598

–

–

81

24

8

640.43.004 640.43.014 18–20 13–15

5

32.001 – 40.000

1.2599 – 1.5748

32

1.250

81

27

10

640.43.005 640.43.015 26–28 19–21

Assembling the REAMAX® head

Instalación de la cabeza intercambiable

• Clean the taper and face contact on head and arbor thoroughly (grease free). • Apply light grease on tie bar threads. • Locate tie bar on head and arbor. Important note: for taper size 3, 4 and 5 align markings on tie bar and head. • Draw in tie bar with the clamping nut. Before tightening, turn head and tie bar clockwise until it stops. • Tighten the clamping nut as much as possible using the torque guide to the specified torque M.

• Limpiar meticulosamente el cono y superficie de contacto de la cabeza y de la barra de sujeción (eliminar todo indicio de grasa). • Aplicar una capa ligera de grasa en la rosca del tornillo. • Coloeay el tornillo dentro de la cabeza y en el porta útiles. Atención: para tamaño nominal 3, 4 y 5, instalar alineando las señales en la cabeza y en la barra de sujeción. • Apretar el tornillo de sujeción con la tuerca. Antes de apretar, girar la cabeza y la barra hasta el tope. • Apretar la tuerca hasta el final utilizando la llave provista hasta el par de torsión indicado M.

REAMAX® – Disassembly instructions REAMAX® – Indicaciones de desmontaje Series 640

Loosen the clamping screw. Aflojar el tornillo de sujeción.

Locate hexagonal key in head and loosen by turning. Colocar la llave hexagonal en la cabeza y aflojarla.

Removing the REAMAX® head

Separar la cabeza intercambiable

• Loosen the clamping screw. • Pull tie bar from arbor and head. • Locate hexagonal key in head and loosen by turning.

• Aflojar el tornillo de sujeción. • Tirar la barra de sujeción para separarla del porta-útiles y de la cabeza. • Colocar la llave hexagonal en la cabeza y girar para aflojarla. 85

• Modular tooling system • Simple and fast replacement • Left hand spiral geometries for highest productivity • Excellent repeatability • Various cutting materials and coatings • Construcción modular • Facilidad y rapidez de cambio • Flautas con estriado con giro a la izquierda para la más alta productividad • Perfecta precisión dimensional • Diversos materiales cortantes y recubrimientos

Overview Rapid Set Head Visión general de cabezas intercambiables

Page Página

Tool selection – Cutting data Selección de herramientas – Datos de corte

88

Rapid Set Heads Cabezas intercambiables

90

Arbors Porta-útiles

91

Replacement parts Piezas de repuesto

96

Assembly instructions Indicaciones de montaje

97

87

Tool Selection Selección de herramientas

Attention: Feed (fz) listed is given in mm or inch per cutting edge!

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

TiN

TiN TiN

340.93 ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in 340.93 ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in 340.71 ASG 01 vc = 50 – 180 m/min fz = 0,10 – 0,20 mm Speed = 165 – 820 ft/min Feet = 0.004 – 0.008 in

TiN

340.71

340.71 ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,17 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.007 in

–

340.38 ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,19 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in

–

340.38

ASG 07 vc = 140 – 240 m/min fz = 0,11 – 0,24 mm Speed = 460 – 790 ft/min Feed = 0.004 – 0.009 in

340.38

ASG 07 vc = 100 – 180 m/min fz = 0,11 – 0,24 mm Speed = 330 – 590 ft/min Feed = 0.004 – 0.009 in

340.93 ASG 07 vc = 100 – 200 m/min fz = 0,10 – 0,23 mm Speed = 330 – 660 ft/min Feed = 0.004 – 0.009 in

340.70

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,11 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

ASG 05 vc = 15 – 40 m/min fz = 0,05 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.006 in

340.38 DBG

ASG 07 vc = 60 – 200 m/min fz = 0,11 – 0,24 mm Speed = 200 – 660 ft/min Feed = 0.004 – 0.009 in

–

TiN

340.71 ASG 01 vc = 40 – 100 m/min fz = 0,10 – 0,22 mm Speed = 130 – 330 ft/min Feed = 0.004 – 0.009 in

340.38

ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,13 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

TiN

340.70 ASG 05 vc = 15 – 40 m/min fz = 0,07 – 0,17 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.007 in

340.71

DBG

ASG 01 vc = 50 – 100 m/min fz = 0,07 – 0,16 mm Speed = 170 – 330 ft/min Feed = 0.003 – 0.006 in

TiN

TiN TiN TiN

340.71 ASG 01 vc = 15 – 40 m/min fz = 0,06 – 0,14 mm Speed = 50 – 130 ft/min Feed = 0.003 – 0.006 in

340.71

TiN

340.92 ASG 05 vc = 60 – 150 m/min fz = 0,09 – 0,20 mm Speed = 230 – 590 ft/min Feed = 0.004 – 0.008 in

ASG 05 vc = 60 – 150 m/min fz = 0,12 – 0,27 mm Speed = 200 – 500 ft/min Feed = 0.005 – 0.011 in

TiN

DST DST

340.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

340.70

ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,19 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in

–

340.71 TiN

Ductile Iron ferritic/pearlitic Ductile Iron pearlitic/Malleable Iron Fundición nodular ferrítica/perlítica Fundición nodular perlítica/Fundición maleable

340.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

340.92 ASG 05 vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

DBG

Fundición nodular ferrítica

340.71 ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

DBG

Ductile iron ferritic

340.70 ASG 05 vc = 60 – 120 m/min fz = 0,09 – 0,21 mm Speed = 200 – 400 ft/min Feed = 0.004 – 0.008 in

DST

Grey Cast Iron and Alloyed Grey Cast Iron Fundición gris Fundición gris aleada

340.70 ASG 05 vc = 60 – 150 m/min fz = 0,12 – 0,27 mm Speed = 200 – 500 ft/min Feed = 0.005 – 0.011 in

ASG 05 vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

DST

High Alloy Steel, Stainless Steel Heat resistant Steel Aceros inoxidables, Aceros refractarios Aceros fuertemente aleados

340.92

DBG

Low Alloy Steel Hardness: 260 – 380 HB Aceros de baja aleación RM = 900 – 1300 N/mm2

Alternative Alternativo

DST

Low Alloy Steel Hardness: 150 – 260 HB Aceros de baja aleación RM = 500 – 900 N/mm2

Recommendation Recomendado

DST

Aceros no aleados RM % 500 N/mm2

Alternative Alternativo

TiN

Low Carbon Steel Hardness % 150 HB

Recommendation Recomendado

TiN

Material Material

TiN

Bore Type Tipo de agujero

ASG 01 vc = 50 – 180 m/min fz = 0,07 – 0,16 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.006 in

–

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5% Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

88

Cutting geometries see page 7. For the machining of titanium, titanium alloys, compact graphic iron and plastics as well as materials, cutting materials and coatings which are not listed in the table, please contact our Technical Assistance. * See page 7 for chip breaking geometry. Please consider the application note on page 100.

Geometrías de corte ver página 7. Para el mecanizado de titanio, aleaciones de titanio, hierro de grafito compacto y plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles. * Para la geometría de control de viruta ver página 7. Por favor considere la aplicacion de la nota en la pagina 100.

DST

ASG 07 vc = 100 – 200 m/min fz = 0,08 – 0,21 mm Speed = 330 – 660 ft/min Feed = 0.003 – 0.008 in

340.21 ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in 340.21 ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in 340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

# 0.6299 # 16

0.6299 – 1.1811 16 – 30

" 1.1811 " 30

[inch]

0.004 – 0.008

0.004 – 0.012

0.008 – 0.020

[mm]

0.1 – 0.2

0.1 – 0.3

0.2 – 0.5

340.21 ASG 02 vc = 9 – 18 m/min fz = 0,08 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.008 in 340.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in 340.21

ASG 01 vc = 10 – 20 m/min fz = 0,08 – 0,16 mm Speed = 33 – 66 ft/min Feed = 0.003 – 0.006 in

340.21

ASG 02 vc = 10 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

340.21

ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 33 – 66 ft/min Feed = 0.004 – 0.008 in

Cutting material and coating / Material de corte y revestimiento

340.92

DST

[inch] [mm]

–

HM

340.71 ASG 01 vc = 50 – 180 m/min fz = 0,07 – 0,16 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.006 in

340.93

–

HM

340.21 ASG 01 vc = 9 – 18 m/min fz = 0,08 – 0,15 mm Speed = 30 – 60 ft/min Feed = 0.003 – 0.006 in

HM

340.38 ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,18 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.007 in

–

HM

340.21 ASG 02 vc = 9 – 18 m/min fz = 0,10 – 0,20 mm Speed = 30 – 60 ft/min Feed = 0.004 – 0.008 in

HM

340.38 ASG 07 vc = 140 – 200 m/min fz = 0,08 – 0,18 mm Speed = 460 – 660 ft/min Feed = 0.003 – 0.007 in

–

340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

HM

340.21 ASG 01 vc = 8 – 20 m/min fz = 0,10 – 0,20 mm Speed = 26 – 66 ft/min Feed = 0.004 – 0.008 in

340.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

HM

DBG

vc = 100 – 180 m/min fz = 0,08 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.009 in

–

340.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,10 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.004 in

HM

340.21 ASG 01 vc = 4 – 7 m/min fz = 0,05 – 0,10 mm Speed = 12 – 23 ft/min Feed = 0.002 – 0.004 in

340.21 ASG 02 vc = 6 – 10 m/min fz = 0,07 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.003 – 0.008 in

HM

–

340.21 ASG 01 vc = 6 – 10 m/min fz = 0,05 – 0,12 mm Speed = 20 – 33 ft/min Feed = 0.002 – 0.005 in

HM

HM HM HM

ASG 07 vc = 140 – 240 m/min fz = 0,08 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.003 – 0.009 in

Stock allowance on Dia. / Sobre material en Ø

Stock allowance in Dia. Sobre material en diámetro

HM

TiN TiN DBG

DBG

DST DST

ASG 01 vc = 40 – 100 m/min fz = 0,07 – 0,16 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.006 in

340.38 ASG 07

340.71

Dia.-range Rango de diámetro

340.20 ASG 04 vc = 6 – 10 m/min fz = 0,10 – 0,20 mm Speed = 20 – 33 ft/min Feed = 0.004 – 0.008 in

340.71

340.38

340.93

TiN

ASG 01 vc = 40 – 100 m/min fz = 0,08 – 0,21 mm Speed = 130 – 330 ft/min Feed = 0.003 – 0.008 in

ASG 01 vc = 15 – 40 m/min fz = 0,04 – 0,10 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.004 in

DBG

TiN

DBG

340.71

340.93

ASG 01 vc = 50 – 180 m/min fz = 0,08 – 0,20 mm Speed = 165 – 820 ft/min Feed = 0.003 – 0.008 in

ASG 01 vc = 50 – 100 m/min fz = 0,05 – 0,12 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.005 in

TiN

TiN

–

340.38

ASG 07 vc = 100 – 180 m/min fz = 0,08 – 0,23 mm Speed = 330 – 590 ft/min Feed = 0.003 – 0.009 in

–

340.71

ASG 01 vc = 15 – 40 m/min fz = 0,05 – 0,13 mm Speed = 50 – 130 ft/min Feed = 0.002 – 0.005 in

ASG 07 vc = 140 – 240 m/min fz = 0,08 – 0,23 mm Speed = 460 – 790 ft/min Feed = 0.003 – 0.009 in

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

340.71

340.71

ASG 07 vc = 60 – 200 m/min fz = 0,08 – 0,23 mm Speed = 200 – 660 ft/min Feed = 0.003 – 0.009 in

340.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in

340.71

340.71

ASG 01 vc = 50 – 100 m/min fz = 0,06 – 0,15 mm Speed = 170 – 330 ft/min Feed = 0.002 – 0.006 in

–

340.20 ASG 04 vc = 6 – 10 m/min fz = 0,12 – 0,30 mm Speed = 20 – 33 ft/min Feed = 0.005 – 0.012 in

HM

ASG 07 * vc = 60 – 150 m/min fz = 0,06 – 0,16 mm Speed = 200 – 500 ft/min Feed = 0.002 – 0.006 in

TiN

DST

340.93

ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in

TiN

340.71

TiN

ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in

TiN

DST

340.93

ASG 01 vc = 60 – 120 m/min fz = 0,07 – 0,16 mm Speed = 200 – 400 ft/min Feed = 0.003 – 0.006 in

HM

340.71

ASG 01 vc = 60 – 150 m/min fz = 0,08 – 0,20 mm Speed = 200 – 500 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

340.71

ASG 07 * vc = 75 – 200 m/min fz = 0,08 – 0,21 mm Speed = 250 – 660 ft/min Feed = 0.003 – 0.008 in

Reaming with carbide Escariar con carburo

HM

340.93

Alternative Alternativo

HM

Recommendation Recomendado

HM

Alternative Alternativo

TiN

Recommendation Recomendado

TiN

DST

Atención: Especificación de avance fz mm/inch por diente!

ASG 05

vc = 75 – 200 m/min fz = 0,12 – 0,27 mm Speed = 250 – 660 ft/min Feed = 0.005 – 0.011 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

89

Cabezas intercambiables

Ø 9.60 – 60.00 mm

ØD

Ø x*

Ø 0.3780 – 2.3622 inch

ØD

Rapid Set Heads

a

a

l2

l2

** Cutting material Material de corte

Order No Referencia

Order No Referencia

340.20 340.70 340.37 340.92 340.66

340.21 340.71 340.38 340.93 340.67

HM TiN DBG DST DJC

ØD [mm]

ØD [inch]

Ø x* [mm]

Ø x* [inch]

a [mm]

a [inch]

l2 [mm]

l2 [inch]

No of flutes No de filos

No of flutes No de filos

9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 60.00

0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 2.3622

Ø D – 3.1 Ø D – 3.6 Ø D – 4.6 Ø D – 5.1 Ø D – 6.0 Ø D – 7.5 Ø D – 8.0

Ø D – 0.122 Ø D – 0.142 Ø D – 0.181 Ø D – 0.201 Ø D – 0.236 Ø D – 0.296 Ø D – 0.315

9.5 10.5 10.5 10.5 10.5 16 16

0.374 0.413 0.413 0.413 0.413 0.630 0.630

11 11 11 11 11 17 17

0.433 0.433 0.433 0.433 0.433 0.669 0.669

4 4 4 6 6 6 6

4 4 6 6 6 6 6

~

~

~

~

~

Right hand spiral head with carbide or TiN available on request.

Cabezas con flautas de giro a la derecha con carburo o TiN por encargo especial.

• Simple handling, short replacement time • Modular Rapid Set System fits all Rapid Set Head tool arbors • High production efficiency • Retipping possible

• Facilidad de cambio, tiempos de intercambio reducidos • Compatibles con todos los porta-útiles del sistema de cabezas intercambiables (RSH) • Gran seguridad en la producción • El cambio de filos es posible

* Maximum cutting depth for front cutting geometries! ** For through hole machining.

* ¡Profundidad máxima de corte para carear con corte frontal! ** Para mecanizado de agujeros pasados.

Order example:

Ejemplo de pedido:

Order No

90

~

340.92

Bore Diameter

Bore Tolerance

Material or ASG

1.6535

+0.0015/-0

Low carbon steel 1117

Referencia 340.92

Diámetro agujero

Tolerancia agujero

Material o ASG

42.0

H8

St 37

Rapid Set Head Arbor

Ø 0.4958 – 2.3622 inch

Porta-útiles para cabezas intercambiables

Ø 12.60 – 60.00 mm

ØD

xs

b

Short / Corta

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

HSK-A

549.01.001 549.01.002 549.01.003 549.01.004 549.01.005 549.01.006 549.01.007

549.51.001 549.51.002 549.51.003 549.51.004 549.51.005 549.51.006 549.51.007

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

126 135 144 152 160 178 176

4.961 5.315 5.669 5.984 6.299 7.008 6.929

80 90 100 110 120 140 150

3.150 3.543 3.937 4.331 4.724 5.512 5.906

63 63 63 63 63 63 63

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

HSK-A

549.06.001 549.06.002 549.06.003 549.06.004 549.06.005 549.06.006 549.06.007

549.56.001 549.56.002 549.56.003 549.56.004 549.56.005 549.56.006 549.56.007

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

166 175 184 202 210 238 246

6.535 6.890 7.244 7.953 8.268 9.370 9.685

120 130 140 160 170 200 220

4.724 5.118 5.512 6.299 6.693 7.874 8.661

63 63 63 63 63 63 63

Long / Larga

Other HSK-sizes available on request.

Otros tamaños HSK por encargo especial.

• DIN 69893 A HSK-A • Inner coolant supply

• Con DIN 69893 A – HSK-A • Con refrigeración interior

1

Arbor complete, Rapid Set Heads must be ordered separately, see page 90

For replacement parts, see page 96

1

Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90

Para piezas de repuesto ver página 96

91

Rapid Set Head Arbor / DAH*

Ø 0.4958 – 2.3622 inch

Porta-útiles para cabezas intercambiables / DAH*

Ø 12.60 – 60.00 mm

ØD

xs

b

Short / Corta

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

DAH*

540.02.012 540.02.013 540.02.014 540.02.015

549.28.012 549.28.013 549.28.014 549.28.015

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850

92 92 112 130

3.622 3.622 4.409 5.118

74 74 94 112

2.913 2.913 3.701 4.409

63 63 63 63

540.02.001 540.02.002 540.02.003 540.02.004 540.02.005 540.02.006 540.02.007

549.28.001 549.28.002 549.28.003 549.28.004 549.28.005 549.28.006 549.28.007

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

92 92 112 130 136 150.5 150.5

3.622 3.622 4.409 5.118 5.354 5.925 5.925

74 74 94 112 118 132.5 132.5

2.913 2.913 3.701 4.409 4.646 5.217 5.217

81 81 81 81 81 81 81

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

DAH*

540.07.012 540.07.013 540.07.014 540.07.015

549.31.012 549.31.013 549.31.014 549.31.015

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850

129 139 159 177

5.079 5.472 6.260 6.969

111 121 141 159

4.370 4.764 5.551 6.260

63 63 63 63

540.07.001 540.07.002 540.07.003 540.07.004 540.07.005 540.07.006 540.07.007

549.31.001 549.31.002 549.31.003 549.31.004 549.31.005 549.31.006 549.31.007

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

129 139 159 177 183 221 238.5

5.079 5.472 6.260 6.969 7.205 8.701 9.390

111 121 141 159 165 203 220.5

4.370 4.764 5.551 6.260 6.496 7.992 8.681

81 81 81 81 81 81 81

Long / Larga

• For use with DAH adapters* patent Dihart® • Inner coolant supply * For DAH adapter, see page 104 Arbor complete, Rapid Set Heads must be ordered separately, see page 90

1

92

For replacement parts, see page 96

• Con mango para porta-útiles de compensación DAH, patente Dihart® • Con refrigeración interior * Para adaptador DAH ver página 105 1 Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90 Para piezas de repuesto ver página 96

Rapid Set Head Arbor

Ø 0.4958 – 2.3622 inch

Porta-útiles para cabezas intercambiables

Ø 12.60 – 60.00 mm

ØD

xs

b

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

ØD [inch]

xs [mm]

xs [inch]

b [mm]

b [inch]

ABS®

540.48.011 540.48.012 540.48.013 540.48.014 540.48.015

549.48.011 549.48.012 549.48.013 549.48.014 549.48.015

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748

60 70 70 88 94

2.362 2.756 2.756 3.465 3.701

50 60 60 78 84

1.969 2.362 2.362 3.071 3.307

32 32 32 32 32

540.48.001 540.48.002 540.48.003 540.48.004 540.48.005 540.48.006

549.48.001 549.48.002 549.48.003 549.48.004 549.48.005 549.48.006

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70

0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961

64 74 74 92 98 112

2.520 2.913 2.913 3.622 3.858 4.409

50 60 60 78 84 98

1.969 2.362 2.362 3.071 3.307 3.858

40 40 40 40 40 40

540.48.007

549.48.007

50.71 – 60.00

1.9962 – 2.3622

122.5

4.823

108.5

4.272

50

• KOMET ABS® connection • For other ABS® Tools see KOMET ABS® catalog • Inner coolant supply 1

Arbor complete, Rapid Set Heads must be ordered separately, see page 90

For replacement parts, see page 96

• Con mango KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior 1

Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90

Para piezas de repuesto ver página 96

93

Rapid Set Head Arbor

Ø 9.60 – 60.00 mm

Porta-útiles para cabezas intercambiables L

Ød

ØD

c

b

Short / Corta (metric / métrico)

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Ø d h6 [mm]

540.66.000 540.66.001 540.66.002 540.66.003 540.66.004 540.66.005 540.66.006 540.66.007

– 549.40.001 549.40.002 549.40.003 549.40.004 549.40.005 549.40.006 549.40.007

9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

95 108 110 130 158 164 184 188.5

50 60 60 80 98 104 104 108.5

45 48 50 50 60 60 80 80

12 16 20 20 25 25 32 32

Long / Larga (metric / métrico)

Order No 1 Referencia1

Order No 1 Referencia1

ØD [mm]

L [mm]

b [mm]

c [mm]

Ø d h6 [mm]

540.36.000 540.36.001 540.36.002 540.36.003 540.36.004 540.36.005 540.36.006 540.36.007

– 549.36.001 549.36.002 549.36.003 549.36.004 549.36.005 549.36.006 549.36.007

9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

158 159 171 191 219 225 283 288.5

113 111 121 141 159 165 203 208.5

45 48 50 50 60 60 80 80

12 16 20 20 25 25 32 32

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1

94

Arbor complete, Rapid Set Heads must be ordered separately, see page 90

For replacement parts, see page 96

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1

Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90

Para piezas de repuesto ver página 96

Rapid Set Head Arbor

Ø 0.3780 – 2.3622 inch

Porta-útiles para cabezas intercambiables L

Ød

ØD

c

b

Short / Corta (inch)

Order No 1 Referencia1

Order No 1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Ød [inch]

540.56.001 540.56.002 540.56.003 540.56.004 540.56.005 540.56.006 540.56.007 540.56.008

– 549.86.002 549.86.003 549.86.004 549.86.005 549.86.006 549.86.007 549.86.008

0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

3.740 4.252 4.331 5.118 6.220 6.457 7.244 7.421

1.969 2.362 2.362 3.150 3.858 4.094 4.094 4.272

1.772 1.890 1.969 1.969 2.362 2.362 3.150 3.150

0.500 0.625 0.625 0.750 1.000 1.000 1.500 1.500

Order No 1 Referencia1

Order No 1 Referencia1

ØD [inch]

L [inch]

b [inch]

c [inch]

Ød [inch]

540.13.001 540.13.002 540.13.003 540.13.004 540.13.005 540.13.006 540.13.007 540.13.008

– 549.83.002 549.83.003 549.83.004 549.83.005 549.83.006 549.83.007 549.83.008

0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

6.220 6.260 6.732 7.520 8.622 8.858 11.142 11.358

4.449 4.370 4.764 5.551 6.260 6.496 7.992 8.209

1.772 1.890 1.969 1.969 2.362 2.362 3.150 3.150

0.500 0.625 0.625 0.750 1.000 1.000 1.500 1.500

Long / Larga (inch)

• Cylindrical shank similar to DIN 1835 • Clamping flat available on request • Inner coolant supply 1

Arbor complete, Rapid Set Heads must be ordered separately, see page 90

For replacement parts, see page 96

• Con mango cilíndrico, similar al DIN 1835 • Plano de sujeción a solicitud del interesado • Con refrigeración interior 1

Arbol de montaje completo – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 90

Para piezas de repuesto ver página 96

95

Replacement Parts for Rapid Set Head

Ø 0.3780 – 2.3622 inch

Piezas de repuesto para cabezas intercambiables

Ø 9.60 – 60.00 mm

2

6

4 1

5

2

7 3

ØD [mm]

ØD [inch]

Order No Referencia 1

Order No Referencia 2

Order No Referencia 3

Order No Referencia 4

Order No Referencia 5

Order No Referencia 6

Order No Referencia 7

9.60 – 12.59 12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 30.10 30.11 – 40.00 40.01 – 50.70 50.71 – 60.00

0.3780 – 0.4957 0.4958 – 0.6138 0.6139 – 0.7319 0.7320 – 0.9449 0.9450 – 1.1850 1.1851 – 1.5748 1.5749 – 1.9961 1.9962 – 2.3622

– 340.35.001 340.35.002 340.35.003 340.35.004 340.35.004 340.35.005 340.35.005

– 340.15.001 340.15.002 340.15.003 340.15.004 340.15.004 340.15.005 340.15.005

– 340.83.001 340.83.002 340.83.003 340.83.004 340.83.004 340.83.005 340.83.005

– 340.33.001 340.33.002 340.33.003 340.33.004 340.33.004 340.33.005 340.33.005

– 540.03.001 540.03.002 540.03.003 540.03.004 540.03.004 540.03.005 540.03.005

540.04.001 – – – – – – –

540.04.002 – – – – – – –

8

For Series / Para series 540.48, 549.48

96

9

For Series / Para series 549.01, 549.51, 549.06, 549.56

ABS®

Order No Referencia

32 40 50

N00 17660 N00 17670 N00 17680

For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement.

HSK-A

Order No Referencia 8

Order No Referencia 9

63

1x 52911 01025 1x 52911 01020

51391 00063

Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.

Rapid Set Head – Assembly Instructions Indicaciones de montaje para cabezas intercambiables Series 540 Each Rapid Set Head is delivered with a slightly greased taper. Do not wipe off! Taper must be slightly greased with copper grease! (Order No: 15K.10.10001) Cada cabeza intercambiable llega al usuario con el cono ligeramente engrasado. ¡Abstenerse de quitarla! El cono debe estar ligeramente engrasado con grasa de cobre (Referencia: 15K.10.10001).

Clean taper in holder thoroughly < free of grease 1x

Limpiar el cono meticulosamente < libre de grasa.

Turn differential screw one rotation into the Head (counter-clockwise thread). Girar el tornillo diferencial una vuelta dentro de la cabeza (rosca izquierda) . Before tightening turn the drive keys of the Rapid Set Head against the direction of machining until it contacts the holder. Antes de apretar, girar la cabeza intercambiable contra la dirección del mecanizado hasta que la cabeza toque la pieza de sujeción. When tightening the differential screw, observe the specified torque M in the table below. Ajuste del tornillo diferencial. Observar el par de torsión inicial M indicado en la tabla-índice. M

Dia.-range Rango de diámetro

Rapid Set Heads up to Diameter 0.4957 inch are assembled with a clamping screw at the back of the arbor that utilizes a counter-clockwise thread. Cabezas intercambiables con diámetro hasta un máximo de 12.59 mm se ensamblan con un tornillo de sujeción situado en la parte posterior de la pieza de sujeción. El tornillo tiene una rosca izquierda.

Torque M Par de torsión inicial M

[mm]

[inch]

[Nm]

[ft lbs]

12.60 – 15.59 15.60 – 18.59 18.60 – 24.00 24.01 – 40.00 40.01 – 60.00

0.496 – 0.614 0.615 – 0.732 0.733 – 0.945 0.946 – 1.575 1.576 – 2.362

0.7 – 0.9 1.1 – 1.4 1.8 – 2.3 3.0 – 3.8 5.2 – 6.6

0.5 – 0.7 0.8 – 1.0 1.3 – 1.7 2.2 – 2.8 3.8 – 4.9

97

• 2 and 4 blade availability • Carbide body offers excellent rigidity • Optimized for finishing bores from casting • Inner coolant supply for through and blind bores • Latest cutting geometry • 2 y 4 filos • La más elevada estabilidad gracias a su cuerpo de carburo • Optimizados para el acabado de agujeros existentes de fundición • Refrigeración interior para agujeros ciegos y pasador • La geometría más avanzada

Overview PCD Reamers Visión general de escariadores de PCD

Page Página

Tool selection – Cutting data Selección de herramientas – Datos de corte

100

PCD Reamers 2 cutting edges Escariador de PCD 2 filos

102

PCD Reamers 4 cutting edges Escariador de PCD 4 filos

103

99

Tool Selection Selección de herramientas

Attention: Feed (fz)listed is given in mm or inch per cutting edge!

Bore Type Tipo de agujero

690.10

690.11

Cutting geometries see page 7.

690.10

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.10

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.10 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.11 PKD

690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.11 PKD

690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feet = 0.002 – 0.008 in

PKD

690.11 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

PKD

2-cutting edges 2-filos

PKD

4-cutting edges 4-filos

PKD

2-cutting edges 2-filos

PKD

4-cutting edges 4-filos

PKD

Lower bore quality Agujero calidad normal

PKD

Cast Aluminum alloys Si-content " 5% Al. aleado Si-contenido " 5%

IT > 7 *

High bore quality Agujero calidad superior

PKD

Wrought Alu alloys / Cast Alu alloys Si-content # 5% Al. aleación forjable / Al. aleado Si-contenido # 5%

IT 5 – 7 *

Lower bore quality Agujero calidad normal

PKD

Copper Alloys: Brass, Bronzes Aleaciones de cobre: Latón, bronce

IT > 7 *

PKD

Material Material

IT 5 – 7 * High bore quality Agujero calidad superior

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

Geometrías de corte ver página 7.

* IT-Tolerance Class, see page 11 * Tolerancia clase IT, ver página 11

100

Application note

Nota de Aplicacion

The cutting data shown at the tool selection page depends on the application conditions (e.g. machine, ambient temperature, use of lubricant/coolant and the machining result required). These are subject to correct operating conditions, correct application and compliance with the spindle speed limits given for the tools.

Los parametros de corte mostrados en la pagina de seleccion de cada herramienta, depende de las condiciones de aplicacion (ejm. Maquina, temperatura ambiente, uso de lubricante/ refrigerante y del resultado requerido del mecanizado). Estos deben ser observados para lograr condiciones de operacion correctas, la correcta aplicacion y vigilancia de los limites de velocidad del husillo estipuladas para las herramientas.

For the machining of plastics as well as materials which are not listed in the table, please contact our technical assistance.

Para el mecanizado plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles.

690.13

690.14

690.13

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in 690.13 ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.14

690.13 PKD

PKD

690.14

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

PKD

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

PKD

PKD

690.14

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

690.14 PKD

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

ASG 1101 vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

–

–

–

HM

690.14

–

HM

2-cutting edges 2-filos

–

HM

4-cutting edges 4-filos

HM

2-cutting edges 2-filos

HM

4-cutting edges 4-filos

Reaming with carbide Escariar con carburo

Reaming with carbide Escariar con carburo

HM

Lower bore quality Agujero calidad normal

PKD

IT > 7 *

High bore quality Agujero calidad superior

PKD

IT 5 – 7 *

Lower bore quality Agujero calidad normal

PKD

IT > 7 *

High bore quality Agujero calidad superior

PKD

IT 5 – 7 *

PKD

PKD

Atención: Especificación de avance fz mm/inch por diente!

–

Recommended stock allowance on Dia. Sobre material recomendado en diámetro Stock allowance in Dia. Sobre material en diámetro

[inch] [mm]

# 0.3150 #8

$ 0.3150 $8

[inch]

0.004 – 0.012

0.004 – 0.016

[mm]

0.1 – 0.3

0.1 – 0.4

Maximum stock allowance, see page 102/103 Sobreespesor máximo ver página 102/103

Cutting material and coating / Material de corte y revestimiento

690.11 ASG 1101

PKD

Dia.-range Rango de diámetro

vc = 150 – 500 m/min fz = 0,05 – 0,20 mm Speed = 495 – 1650 ft/min Feed = 0.002 – 0.008 in

Order No / Referencia Cutting geom. / Geometría de corte Cutting Speed [m/min] / Velocidad [m/min] Feed per tooth [mm] / Avance por diente [mm] Cutting Speed [ft/min] / Velocidad [ft/min] Feed per tooth [in] / Avance por diente [in]

101

PCD Reamers

Ø 0.1575 – 0.7913 inch

Escariadores de PCD

Ø 4.000 – 20.100 mm

L c

Ød

Ø x*

ØD

a

b

** Cutting material Material de corte PCD

ØD [mm]

Ø x* [inch]

Ø D – 2,4 Ø D – 2,6 Ø D – 2,7 Ø D – 2,8 Ø D – 3,4 Ø D – 3,4 Ø D – 3,4 Ø D – 3,6 Ø D – 3,6 Ø D – 4,1 Ø D – 4,6 Ø D – 5,0 Ø D – 6,0 Ø D – 6,6 Ø D – 7,1 Ø D – 8,0 Ø D – 8,6

Ø D – 0.094 Ø D – 0.102 Ø D – 0.106 Ø D – 0.110 Ø D – 0.134 Ø D – 0.134 Ø D – 0.134 Ø D – 0.141 Ø D – 0.141 Ø D – 0.161 Ø D – 0.181 Ø D – 0.197 Ø D – 0.236 Ø D – 0.260 Ø D – 0.280 Ø D – 0.315 Ø D – 0.339

~

**4.000 – 4.600 **0.1575 – 0.1811 **4.601 – 5.100 **0.1812 – 0.2008 **5.101 – 5.600 **0.2009 – 0.2205 5.601 – 6.100 0.2206 – 0.2402 6.101 – 6.600 0.2403 – 0.2598 6.601 – 7.100 0.2599 – 0.2795 7.101 – 7.600 0.2796 – 0.2992 7.601 – 8.100 0.2993 – 0.3189 8.101 – 8.600 0.3190 – 0.3386 8.601 – 9.100 0.3387 – 0.3583 9.101 – 10.100 0.3584 – 0.3976 10.101 – 11.600 0.3977 – 0.4567 11.601 – 14.100 0.4568 – 0.5552 14.101 – 15.100 0.5553 – 0.5945 15.101 – 16.100 0.5946 – 0.6339 16.101 – 18.100 0.6340 – 0.7126 18.101 – 20.100 0.7127 – 0.7913

~

Order No Referencia

690.10

690.13

Maximum stock allowance1 in Dia. Máximo Ø d h6 sobre material1 en Ø

L L b b c a a [mm] [inch] [mm] [inch] [mm] [mm] [inch] 64 64 64 71 76 76 76 76 85 85 85 95 95 98 98 108 110

2.520 2.520 2.520 2.795 2.992 2.992 2.992 2.992 3.346 3.346 3.346 3.740 3.740 3.858 3.858 4.252 4.331

28 28 28 35 40 40 40 40 40 40 40 50 50 50 50 60 60

1.102 1.102 1.102 1.378 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.969 1.969 1.969 1.969 2.362 2.362

36 36 36 36 36 36 36 36 45 45 45 45 45 48 48 48 50

7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7

0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

[mm]

[mm]

[inch]

6 6 6 6 8 8 8 8 12 12 12 12 12 16 16 16 20

0.5 0.5 0.5 1.5 1.5 1.5 2.0 2.5 2.5 3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0

0.02 0.02 0.02 0.06 0.06 0.06 0.08 0.10 0.10 0.12 0.12 0.12 0.16 0.16 0.16 0.20 0.20

• Solid carbide shank • Inner coolant supply

• Con mango de carburo sólido • Con refrigeración interior

* Maximum cutting depth for facing! ** Up to diameter 0.2205 inch only available with central coolant supply (690.13) 1 Recommended stock allowance, see page 101

* ¡Maxima profundidad de corte para el careado! ** Solamente disponible con refrigeración central hasta 5.600 mm de diámetro (690.13) 1 Sobre material recomendado, ver página 101

Order example:

Ejemplo de pedido:

Order No

102

Ø x* [mm]

ØD [inch]

Order No Referencia

690.10

Bore Diameter

Bore Tolerance

Material or ASG

0.4724

+0.0011

G-Al Si11

Referencia 690.10

Diámetro del agujero

Tolerancia del agujero

Material o ASG

12.0

H8

G-Al Si11

PCD Reamers

Ø 0.3780 – 0.7913 inch

Escariadores de PCD

Ø 9.601 – 20.100 mm

L c

Ød

Ø x*

ØD

a

b

Cutting material Material de corte PCD

ØD [mm]

ØD [inch]

Ø x* [mm]

9.600 – 10.100 10.101 – 11.600 11.601 – 14.100 14.101 – 15.100 15.101 – 16.100 16.101 – 18.100 18.101 – 20.100

0.3780 – 0.3976 0.3977 – 0.4567 0.4568 – 0.5552 0.5553 – 0.5945 0.5946 – 0.6339 0.6340 – 0.7126 0.7127 – 0.7913

Ø D – 3,6 Ø D – 3,8 Ø D – 3,8 Ø D – 3,9 Ø D – 3,9 Ø D – 4,6 Ø D – 4,6

~

Ø x* [inch]

~

Order No Referencia

Order No Referencia

690.11

690.14

Maximum stock allowance1 in Dia. Máximo Ø d h6 sobre material1 en Ø

L L b b c a a [mm] [inch] [mm] [inch] [mm] [mm] [inch]

Ø D – 0.141 85 Ø D – 0.150 95 Ø D – 0.150 95 Ø D – 0.154 98 Ø D – 0.154 98 Ø D – 0.181 108 Ø D – 0.181 110

4.252 4.252 4.252 4.252 4.252 4.252 4.330

40 50 50 50 50 60 60

1.575 1.969 1.969 1.969 1.969 2.362 2.362

45 45 45 48 48 48 50

7 7 7 7 7 7 7

0.276 0.276 0.276 0.276 0.276 0.276 0.276

4 4 4 4 4 4 4

[mm]

[mm]

[inch]

12 12 12 16 16 16 20

1.5 1.5 2.0 2.0 2.0 3.0 3.0

0.06 0.06 0.08 0.08 0.08 0.12 0.12

• Solid carbide shank • Inner coolant supply

• Con mango de carburo sólido • Con refrigeración interior

* Maximum cutting depth for facing! 1 Recommended stock allowance, see page 101

* ¡Maxima profundidad de corte para el careado! 1 Sobre material recomendado, ver página 101

Order example:

Ejemplo de pedido:

Order N 690.11

o

Bore Diameter

Bore Tolerance

Material or ASG

Referencia

0.7087

+0.0007/-0

G-Al Si11

690.11

Diámetro del agujero

Tolerancia del agujero

Material o ASG

18.0

H7

G-Al Si11

103

• Minimizes runout and misalignment • Easy to handle • Inner coolant supply • Minimum runout guarantees: – Maximum process capability – Extended tool life – Highest bore quality • Corrección de desviaciones radiales y desalineamiento • Fácil de manejar • Refrigeración interior • Herramientas de giro concéntrico garantizan: – Máxima capacidad de procesos – Prolongada vida útil de las herramientas – Escariado de la más elevada calidad

Overview Dihart Compensation Holder DAH Visión general porta-útiles de compensación Dihart DAH

Page Página

Dihart Compensation Holder DAH Porta-útiles de compensación Dihart DAH

106

Bushings for DAH Sujetadores para DAH

110

Replacement parts Piezas de repuesto

114

Assembly and adjusting instructions Indicaciones de montaje y ajuste

118

105

Dihart Compensation Holder DAH

Ø d2

Ø d1

Porta-útiles de compensación Dihart DAH

HSK DIN 69893 A

l2

l1

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

HSK-A

545.07.011

63 (2.480)

50

1.969

66

2.598

12

0.472

63

545.07.002 545.07.003 545.07.004 545.07.009 545.07.010

81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)

65 65 65 65 65

2.559 2.559 2.559 2.559 2.559

52 66 66 76 76

2.047 2.598 2.598 2.992 2.992

12 12 12 12 12

0.472 0.472 0.472 0.472 0.472

40 50 63 80 100

545.07.005 545.07.006

115 (4.528) 115 (4.528)

100 100

3.937 3.937

76 79

2.992 3.110

16 16

0.630 0.630

80 100

l2

l1

Ø d2

Ø d1

Order No Referencia

HSK DIN 69893 B

106

Order No Referencia

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

HSK-B

545.03.002 545.03.003 545.03.004 545.03.009 545.03.010

81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)

65 65 65 65 65

2.559 2.559 2.559 2.559 2.559

52 66 66 76 76

2.047 2.598 2.598 2.992 2.992

12 12 12 12 12

0.472 0.472 0.472 0.472 0.472

40 50 63 80 100

545.03.005 545.03.006

115 (4.528) 115 (4.528)

100 100

3.937 3.937

76 79

2.992 3.110

16 16

0.630 0.630

80 100

• DIN 69893 – HSK-A or -B • Inner coolant supply For replacement parts, see page 114 / 115

• Con DIN 69893 – HSK-A ó -B • Con refrigeración interior Para piezas de repuesto, ver página 114 / 115

Dihart Compensation Holder DAH

Ø d2

Ø d1

Porta-útiles de compensación Dihart DAH

l2

l1

KOMET ABS

®

Order No Referencia

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

ABS®

545.00.001 545.00.003

81 (3.189) 81 (3.189)

65 65

2.559 2.559

50 50

1.969 1.969

12 12

0.472 0.472

40 50

545.00.002

115 (4.528)

100

3.937

54

2.126

16

0.630

63

• KOMET ABS® connection • For other ABS® Tools see KOMET ABS® catalog • Inner coolant supply

• Con mango KOMET ABS® • Para otras herramientas ABS® ver catálogo KOMET ABS® • Con refrigeración interior

For replacement parts, see page 114 / 115

Para piezas de repuesto, ver página 114 / 115

107

Dihart Compensation Holder DAH

Ø d2

Ød1

Porta-útiles de compensación Dihart DAH

l2

ISO Taper 69871 AD/B

l1

Order No Referencia

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

ISO Taper

545.10.010 545.10.011

63 (2.480) 63 (2.480)

50 50

1.969 1.969

51 51

2.008 2.008

12 12

0.472 0.472

30 40

545.10.001 545.10.003

81 (3.189) 81 (3.189)

65 65

2.559 2.559

51 51

2.008 2.008

12 12

0.472 0.472

40 50

545.10.004

115 (4.528)

100

3.937

69

2.717

16

0.630

50

Versión larga bajo solicitud.

Ø d2

Ø d1

Extended version available on request.

l2

BT MAS 403 AD/B

108

l1

Order No Referencia

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

BT Taper

545.77.011

63 (2.480)

50

1.969

59

2.323

12

0.472

40

545.77.001 545.77.003

81 (3.189) 81 (3.189)

65 65

2.559 2.559

59 70

2.323 2.756

12 12

0.472 0.472

40 50

545.77.004

115 (4.528)

100

3.937

88

3.465

16

0.630

50

Extended version available on request.

Versión larga bajo solicitud.

• ISO Taper DIN 69871 AD/B connection • BT MAS 403 AD/B connection • Inner coolant supply For replacement parts, see page 114

• Con cono ISO DIN 69871 AD/B • Con BT MAS 403 AD/B • Con refrigeración interior Para piezas de repuesto, véase página 114

Dihart Compensation Holder DAH

Ø d2

Ød1

Porta-útiles de compensación Dihart DAH

l2

CAT / MS Taper

l1

Order No Referencia

DAH Ø d1 [mm] ([inch])

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

l2 [mm]

l2 [inch]

CAT MS Taper

545.87.010 545.87.011

63 (2.480) 63 (2.480)

50 50

1.969 1.969

51 51

2.008 2.008

12 12

0.472 0.472

30 40

545.87.001 545.87.003

81 (3.189) 81 (3.189)

65 65

2.559 2.559

51 51

2.008 2.008

12 12

0.472 0.472

40 50

545.87.004

115 (4.528)

100

3.937

69

2.717

16

0.630

50

Long version on request.

Versión larga a solicitud.

Extended version available on request.

Versión larga bajo solicitud.

• CAT/MS Taper • Inner coolant supply For replacement parts, see page 114

• Con cono CAT/MS • Con refrigeración interior Para piezas de repuesto, ver página 114

109

DAH – Hydraulic Chuck DAH – Sujetador de expansión hidráulico

Ød

Ø d1

L

c

110

Order No Referencia

DAH [mm] ([inch])

L [mm]

L [inch]

c [mm]

c [inch]

Ø d1 [mm]

Ø d1 [inch]

Ød [mm]

545.62.001 545.62.004

63 (2.480) 63 (2.480)

60 70

2.362 2.756

26 – 36 35 – 45

1.024 – 1.417 1.378 – 1.772

21 24

0.827 0.945

6 12

545.62.011 545.62.014 545.62.015 545.62.016 545.62.017 545.62.018

81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)

60 70 75 75 107 112

2.362 2.756 2.953 2.953 4.213 4.409

26 – 36 35 – 45 39 – 49 41 – 51 46 – 56 51 – 61

1.024 – 1.417 1.378 – 1.772 1.535 – 1.929 1.614 – 2.008 1.811 – 2.205 2.008 – 2.402

21 24 34 37 50 60

0.827 0.945 1.339 1.457 1.969 2.362

6 12 16 20 25 32

545.62.020 545.62.021 545.62.022

115 (4.528) 115 (4.528) 115 (4.528)

80 90 95

3.150 3.543 3.740

41 – 51 46 – 56 51 – 61

1.614 – 2.008 1.811 – 2.205 2.008 – 2.402

42 50 60

1.654 1.969 2.362

20 25 32

• For use with cylindrical shank tooling • Inner coolant supply • Exterior length adjustment

• Para herramientas con mango cilíndrico • Con refrigeración interior • Con longitud regulable desde el exterior

* See page 116 for reduction sleeves

* Manguito reductor, ver página 116

DAH – Cylindrical Shank Bushing DAH – Sujetador para mango cilíndrico

Ød

Ø d1

L

Metric / Métrico

Order No Referencia

DAH [mm] ([inch])

L [mm]

Ø d1 [mm]

Ød [mm]

545.55.000

63 (2.480)

52

32

12

545.55.001 545.55.002 545.55.003 545.55.004

81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)

60 60 60 70

41 48 52 64.5

12 16 20 25

545.55.005 545.55.006

115 (4.528) 115 (4.528)

81 91

72 80

32 40

Order No Referencia

DAH [mm] ([inch])

L [inch]

Ø d1 [inch]

Ød [inch]

545.85.001 545.85.002 545.85.003 545.85.004

81 (3.189) 81 (3.189) 81 (3.189) 81 (3.189)

2.047 2.047 2.441 2.441

1.575 1.575 1.772 1.890

0.500 0.625 0.750 1.000

545.85.005

115 (4.528)

2.992

2.835

1.500

Inch

• For use with DIN 1835 B cylinder shank weldon • Inner coolant supply

• Para mango cilíndrico Weldon DIN 1835 B • Con refrigeración interior

For replacement parts, see page 114

Para piezas de repuesto ver página 114

111

DAH – KOMET ABS® Bushing Sujetador DAH para KOMET ABS®

Ø d1

L

112

Order No Referencia

DAH [mm] ([inch])

L [mm]

L [inch]

ABS® Ø d1 [mm]

545.40.006

63 (2.480)

42

1.654

32

545.40.007 545.40.001 545.40.003

81 (3.189) 81 (3.189) 81 (3.189)

35 35 65

1.378 1.378 2.559

32 40 50

545.40.004 545.40.002

115 (4.528) 115 (4.528)

46 52

1.811 2.047

50 63

• KOMET ABS® connection • For other ABS® Tools see the KOMET ABS® catalog • Inner coolant supply

• Con mango KOMET ABS® • Para otras herramientas ABS® ver el catálogo de KOMET ABS® • Con refrigeración interior

For replacement parts, see page 115

Para piezas de repuesto ver página 115

DAH – Collet Chuck ER 25 Bushing Sujetador DAH con pinza de sujeción para ER 25

Ø d1

L

Order No Referencia

DAH [mm] ([inch])

L [mm]

L [inch]

Ø d1 [mm]

Collet Chuck1 Pinza de sujeción1

545.53.001

63 (2.480)

62

2.441

42

ER 25

545.53.002

81 (3.189)

62

2.441

42

ER 25

• Includes Collet Nut • Inner coolant supply 1

Collets and Seal Discs must be ordered separately, see page 117

• Con tuerca de sujeción • Con refrigeración interior 1

Pinza de sujeción y el disco sellador deben ser pedidos por separado, ver página 117

113

Replacement Parts DAH

Ø d1

Piezas de repuesto DAH

1

3

2

4

DAH Ø d1 [mm] ([inch])

5

Order No Referencia 2

Order No Referencia 3

Order No Referencia 4

Order No Referencia 5

63 (2.480)

545.25.010

545.26.001 M5 x 22

545.27.001

545.28.001 M8 x 6

545.47.010 M6 x 8

81 (3.189)

545.25.001

545.26.001 M5 x 22

545.27.001

545.28.001 M8 x 6

545.47.001 M6 x 10

115 (4.528)

545.25.002

545.26.002 M8 x 30

545.27.002

545.28.002 M8 x 8

545.47.002 M8 x 10

Ød

Order No Referencia 1

For Serie / Para serie 545.55

114

For Serie / Para serie 545.85

DAH [mm] ([inch])

Ød [mm]

Order No Referencia 6

DAH [mm] ([inch])

Ød [mm]

Order No Referencia 6

63 (2.480)

12

545.57.000

81 (3.189)

0.500

545.37.001

81 (3.189)

12

545.57.001

81 (3.189)

0.625

545.37.001

81 (3.189)

16

545.57.002

81 (3.189)

0.750

545.37.001

81 (3.189)

20

545.57.003

81 (3.189)

1.000

545.37.001

81 (3.189)

25

545.57.004

115 (4.528)

1.500

545.26.002

115 (4.528)

32

545.57.005

115 (4.528)

40

545.57.005

Replacement Parts DAH Piezas de repuesto DAH

1

2

For Serie / Para serie 545.07

HSK-A

Order No Referencia 1

Order No Referencia 2

40

2 x 52911 00751

51391 00040

50

2 x 52911 00920

51391 00050

63

1 x 52911 01025 1 x 52911 01020

51391 00063

80

2 x 52911 01320

51391 00080

100

2 x 52911 01430

51391 00100

For Serie / Para serie 545.00

ABS®

Order No Referencia

40 50 63

N00 17670 N00 17680 N00 17690

For further details to the replacement parts for KOMET ABS® see KOMET ABS® catalogue. Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents patent infringement.

For Serie / Para serie 545.40

ABS®

Order No Referencia

32 40 50 63

N00 15260 N00 15270 N00 15280 N00 15290

Para más información sobre los recambios de KOMET ABS® consulte el catálogo KOMET ABS®. Los recambios para KOMET ABS® son suministrados soló para uso de recambio. Todo otro uso esta prohibido y constituye como violacíon de la patente.

115

Reduction Sleeves for Hydraulic Chuck Manguito reductor para sujetador de expansión hidráulico L1

Ø d1

Ød

Ø d2

L2

For Serie / Para serie 545.62

116

Order No Referencia

Ød [mm]

L01 13290 L01 13300 L01 13310 L01 13320 L01 13330 L01 13260 L01 13270 L01 13280 L01 13200 L01 13210 L01 13220 L01 13230 L01 13240 L01 13250 L01 13500 L01 13510 L01 13520 L01 13530 L01 13540 L01 13550 L01 13560 L01 13570 L01 13580

3 4 5 6 8 3 4 5 6 8 10 12 14 16 6 8 10 12 14 16 18 20 25

Ø d1 [mm]

Ø d2 [mm]

Ø d2 [inch]

L1 [mm]

Ø L1 [inch]

L2 [mm]

Ø L2 [inch]

12

19

0 .748

44.5

1.752

2

0.079

20

29

1.142

51.0

2.008

2

0.079

32

39

1.535

63.5

2.500

3

0.118

Collet and Seal Disc for ER 25

Ød

Pinza de sujeción y disco sellador para ER 25

1

2

3

For Serie / Para serie 545.53

3

1

2

Ød [mm]

Ød [inch]

Order No / Referencia

4.00 – 3.01

0.1575 – 0.1185

A33 54000.0400

5.00 – 4.01

0.1969 – 0.1576

A33 54000.0500

6.00 – 5.01

0.2362 – 0.1970

A33 54000.0600

7.00 – 6.01

0.2756 – 0.2363

A33 54000.0700

8.00 – 7.01

0.3150 – 0.2757

A33 54000.0800

9.00 – 8.01

0.3543 – 0.3151

A33 54000.0900

10.00 – 9.01 0.3937 – 0.3544

A33 54000.1000

11.00 – 10.01 0.4331 – 0.3938

A33 54000.1100

12.00 – 11.01 0.4669 – 0.4332

A33 54000.1200

13.00 – 12.01 0.5118 – 0.4670

A33 54000.1300

14.00 – 13.01 0.5512 – 0.5119

A33 54000.1400

15.00 – 14.01 0.5906 – 0.5513

A33 54000.1500

16.00 – 15.01 0.6299 – 0.5907

A33 54000.1600

Ød [mm]

Ød [inch]

Order No / Referencia

Order No / Referencia

3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51

0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103

52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160

51200 00425

117

Assembly- and Adjusting Instructions Dihart Compensation Holder DAH Indicaciones de montaje y ajuste Dihart Porta-útiles de compensación DAH

Clean ground surfaces thoroughly < dry and free of grease Limpiar las superficies rectificadas < deben estar secas y sin grasa

Pre-load evenly with the 6 mounting screws (compressing the spring washer flat) Efectuar pretensado de forma uniforme con los 6 tornillos de ensamblaje (presionando la arandela de muelle)

118

Assembly- and Adjusting Instructions Dihart Compensation Holder DAH Indicaciones de montaje y ajuste Dihart Porta-útiles de compensación DAH Adjusting the DAH must be done in the machine spindle where the tool will be used! El ajuste del DAH debe hacerse en el husillo de la máquina en el que la herramienta se ha de utilizar posteriormente. Determine the highest position by turning against the direction of machining (largest runout point). Rotate the setscrew and hex key to the highest position by turning the adjusting ring. Remove half of the measured runout by tightening the set screw. Repeat this procedure until the runout is < 0.0002 inch (0.005 mm). Determinar la posición más alta girando en dirección contraria a la del mecanizado (Punto donde la desviación radiales máxima). Colocar el tornillo regulador y llave hexagonal en la posición más alta girando el anillo regulador. Corregir sólo la mitad de la desviación radial con el tornillo regulador. Repetir la operación hasta que la desviación radial sea < 5µm.

Center the indicator, if possible, on the indicating band. If non existent, measure at the cutting edges. De ser posible, colocar el calibrador, en la banda rectificada. Si no existe, medir en los filos cortantes. Tighten the screws in an alternate pattern observing the specified torque M in the table below.

After tightening, secure the adjusting ring by locking the setscrew.

Apretar los tornillos por pares opuestos. Observar par de torsión inicial M indicado en la tabla-índice.

Tras apretar los tornillos, fijar el anillo regulador apretando el tornillo.

M

DAH [mm] ([inch])

Finally check the runout once more.“should be”< 0.0002 inch (0,005 mm). Por último, comprobar que la desviación radial sea < 5µm.

63 (2.480) 81 (3.189) 115 (4.528)

Torque M Par de torsión inicial M [Nm]

[lbs ft]

7–9 7–9 25 – 35

5–7 5–7 18 – 26

119

• For use in turning centers and lathes • Predefined radial- and angular float • For high speed reaming • Central coolant supply • Compact design • Para su empleo en tornos • Compensación radial y angular predefinida • Apta para escariado a elevadas velocidades • Refrigeración interna • Diseño compacto

Overview Dihart Floating Holder DPS Visión general porta-útiles flotante Dihart DPS

Page Página

DPS VDI – Connection DPS VDI – Conexión

122

DPS Cylindrical Shank Mango cilíndrico DPS

123

Replacement parts Piezas de repuesto

124

121

Dihart Floating Holder DPS Porta-útiles flotante Dihart DPS l1

c

Ø d3

Ød

Ø d2

Ø d1

without gearing sin engranajes

VDI DIN 69880

Collet1 Order N Referencia

Pinza de sujeción1

Ø d1 [mm]

Ø d1 [inch]

Ø d2 [mm]

Ø d2 [inch]

Ø d3 [mm]

Ø d3 [inch]

l1 [mm]

l1 [inch]

c [mm]

c [inch]

Ød [mm]

57B.49.00010 57B.49.00020 57B.49.00030 57B.49.00040

ER 25 ER 25 ER 32 ER 32

59 59 64 64

2.323 2.323 2.520 2.520

42 42 50 50

1.654 1.654 1.969 1.969

68 83 83 98

2.677 3.268 3.268 3.858

109 109 116 116

4.291 4.291 4.567 4.567

55 63 63 78

2.165 2.480 2.480 3.071

VDI 30 VDI 40 VDI 40 VDI 50

o

• Shank without gearing • Includes Collet Nut • For stationary tools • Inner coolant supply • Angular compensation 30 minutes • Radial play (not adjustable) 0.0315 inch 1

122

Collets and Seal Discs must be ordered separately, see page 124/125

• Mango sin engranajes • Con tuerca de sujeción • Para herramientas estáticas • Con refrigeración interior • Compensacion angular de 30 minutos • Juego radial (NO ajustable) de 0,08 mm 1

Pinza de sujeción y el disco sellador deben ser pedidos por seperado, ver página 124/125

Dihart Floating Holder DPS Porta-útiles flotante Dihart DPS

g

Ød

c

Ø d2

Ø d1

l1

Cylindrical Shank / Mango cilíndrico

Collet1 Order N Referencia

Pinza de sujeción1

Ø d1 [mm]

Ø d1 [inch]

Ø d2 [mm]

Ø d2 [inch]

l1 [mm]

l1 [inch]

c [mm]

c [inch]

g [inch]

Ø d h6 [mm]

Ød [inch]

57B.40.00010 57B.40.00020

ER 25 ER 32

59 64

2.323 2.520

42 50

1.654 1.969

84 91

3.307 3.583

60 80

2.362 3.150

G¼ G 3⁄8

25 32

0.984 1.260

57B.50.00010 57B.50.00020

ER 25 ER 32

59 64

2.323 2.520

42 50

1.654 1.969

84 91

3.307 3.583

60 80

2.362 3.150

G¼ G 3⁄8

25.4 31.75

1.000 1.250

o

• Cylindrical shank similar DIN 1835 • Includes Collet Nut • For stationary tools • Inner coolant supply • Angular compensation 30 minutes • Radial play (not adjustable) 0.0315 inch 1

Collets and Seal Discs must be ordered separately, see page 124/125

• Con mango cilíndrico, similar al DIN 1835 • Con tuerca de sujeción • Para herramientas estáticas • Con refrigeración interior • Compensacion angular de 30 minutos • Juego radial (NO ajustable) de 0,08 mm 1

Pinza de sujeción y el disco sellador deben ser pedidos por seperado, ver página 124/125

123

Collet and Seal Disc for ER 25

Ød

Pinza de sujeción y disco sellador para ER 25

1

2

3

For Collet Chuck ER 25 / Para pinza de sujeción ER 25

3 Ød [mm]

124

Ød [inch]

1

2 Order No / Referencia

4.00 – 3.01 0.1575 – 0.1185

A33 54000.0400

5.00 – 4.01 0.1969 – 0.1576

A33 54000.0500

6.00 – 5.01 0.2362 – 0.1970

A33 54000.0600

7.00 – 6.01 0.2756 – 0.2363

A33 54000.0700

8.00 – 7.01 0.3150 – 0.2757

A33 54000.0800

9.00 – 8.01 0.3543 – 0.3151

A33 54000.0900

10.00 – 9.01 0.3937 – 0.3544

A33 54000.1000

11.00 – 10.01 0.4331 – 0.3938

A33 54000.1100

12.00 – 11.01 0.4669 – 0.4332

A33 54000.1200

13.00 – 12.01 0.5118 – 0.4670

A33 54000.1300

14.00 – 13.01 0.5512 – 0.5119

A33 54000.1400

15.00 – 14.01 0.5906 – 0.5513

A33 54000.1500

16.00 – 15.01 0.6299 – 0.5907

A33 54000.1600

Ød [mm]

Ød [inch]

Order No / Referencia

Order No / Referencia

3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51

0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103

52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160

51200 00425

Collet and Seal Disc for ER 32

Ød

Pinza de sujeción y disco sellador para ER 32

1

2

3

For Collet Chuck ER 32 / Para pinza de sujeción ER 32

3 Ød [mm]

Ød [inch]

1

2 Order No / Referencia

4.00 – 3.01 0.1575 – 0.1185

A33 55000.0400

5.00 – 4.01 0.1969 – 0.1576

A33 55000.0500

6.00 – 5.01 0.2362 – 0.1970

A33 55000.0600

7.00 – 6.01 0.2756 – 0.2363

A33 55000.0700

8.00 – 7.01 0.3150 – 0.2757

A33 55000.0800

9.00 – 8.01 0.3543 – 0.3151

A33 55000.0900

10.00 – 9.01 0.3937 – 0.3544

A33 55000.1000

11.00 – 10.01 0.4331 – 0.3938

A33 55000.1100

12.00 – 11.01 0.4669 – 0.4332

A33 55000.1200

13.00 – 12.01 0.5118 – 0.4670

A33 55000.1300

14.00 – 13.01 0.5512 – 0.5119

A33 55000.1400

15.00 – 14.01 0.5906 – 0.5513

A33 55000.1500

16.00 – 15.01 0.6299 – 0.5907

A33 55000.1600

17.00 – 16.01 0.6693 – 0.6300

A33 55000.1700

18.00 – 17.01 0.7087 – 0.6694

A33 55000.1800

19.00 – 18.01 0.7480 – 0.7088

A33 55000.1900

20.00 – 19.01 0.7874 – 0.7481

A33 55000.2000

Ød [mm]

Ød [inch]

Order No / Referencia

Order No / Referencia

3.50 – 3.01 4.00 – 3.51 4.50 – 4.01 5.00 – 4.51 5.50 – 5.01 6.00 – 5.51 6.50 – 6.01 7.00 – 6.51 7.50 – 7.01 8.00 – 7.51 8.50 – 8.01 9.00 – 8.51 9.50 – 9.01 10.00 – 9.51 10.50 – 10.01 11.00 – 10.51 11.50 – 11.01 12.00 – 11.51 12.50 – 12.01 13.00 – 12.51 13.50 – 13.01 14.00 – 13.51 14.50 – 14.01 15.00 – 14.51 15.50 – 15.01 16.00 – 15.51 16.50 – 16.01 17.00 – 16.51 17.50 – 17.01 18.00 – 17.51 18.50 – 18.01 19.00 – 18.51 19.50 – 19.01 20.00 – 19.51

0.1378 – 0.1185 0.1575 – 0.1379 0.1772 – 0.1576 0.1969 – 0.1773 0.2165 – 0.1970 0.2362 – 0.2166 0.2559 – 0.2363 0.2756 – 0.2560 0.2953 – 0.2757 0.3150 – 0.2954 0.3346 – 0.3151 0.3543 – 0.3347 0.3740 – 0.3544 0.3937 – 0.3741 0.4134 – 0.3938 0.4331 – 0.4135 0.4528 – 0.4332 0.4669 – 0.4529 0.4921 – 0.4670 0.5118 – 0.4922 0.5315 – 0.5119 0.5512 – 0.5316 0.5709 – 0.5513 0.5906 – 0.5710 0.6102 – 0.5907 0.6299 – 0.6103 0.6496 – 0.6300 0.6693 – 0.6497 0.6890 – 0.6694 0.7347 – 0.6891 0.7283 – 0.7348 0.7480 – 0.7284 0.7677 – 0.7481 0.7874 – 0.7678

52806 32035 52806 32040 52806 32045 52806 32050 52806 32055 52806 32060 52806 32065 52806 32070 52806 32075 52806 32080 52806 32085 52806 32090 52806 32095 52806 32100 52806 32105 52806 32110 52806 32115 52806 32120 52806 32125 52806 32130 52806 32135 52806 32140 52806 32145 52806 32150 52806 32155 52806 32160 52806 32165 52806 32170 52806 32175 52806 32180 52806 32185 52806 32190 52806 32195 52806 32200

51200 00432

125

Troubleshooting

Problem

Cause

Corrective action

Oversize Bore

Excessive runout.

Use DAH-Compensation Holder.

Faulty alignment, reamer cuts at the back edge. Built up edge. Tapered bore

Bore entry too large

Bore too small

Bore not concentric, shows chatter marks

Surface quality unsatisfactory

Correct alignment or use DAH-Compensation Holder. Use another coolant, if necessary reduce cutting speed. Reamer too large. Repair Reamer. Faulty alignment. Correct alignment or use DAH-Compensation Holder or DPS-Floating Holder. Misalignment of head-stock with tail-stock. Correct tail-stock or use DAH-Compensation Holder or DPS-Floating Holder. Faulty alignment. Cutting edges press at start. Correct alignment or use DAH-Compensation Holder or DPS-Floating Holder. Back edge cutting due to sag in floating holder. Ensure better axial alignment. Fasten floating holder if it can be corrected axially. Fix reamer rigidly. Reamer too small in Diameter. Use reamer with correct diameter. Worn reamer. Expand, regrind or replace reamer. Stock allowance too small. Increase stock allowance. Concentricity and runout of tool Correct alignment and runout or and spindle to large. use DAH-Compensation Holder. Asymmetrical cutting through uneven entry Countersink bore. surface. Deformation through clamping of the work Correct clamping of the work piece. piece. Cutting edges dull or notched. Regrind correctly. Cutting geometry not uniform. Reamer does not run true. Wrong machining data. Lack of or insufficient coolant, chips getting jammed.

Reamer works hard Reamer jams

Scoring in bore «feed marks» Scoring in bore «retract marks» 126

Regrind properly. Check cylindrical accuracy of edges or use DAH-Compensation Holder. Follow recommendations. Supply proper coolant flow and pressure. If possible use tools with internal coolant supply.

Reduced back taper due loose adjusting screw. Cylindrical grinding with adequate taper, resharpen. Circular land too wide. Edge clearance not ground away after cylindrical grinding. Different height of bevels or blades. Built up edge. Reamer fed past bore. Machine is not rigid enough.

Relief grind as necessary. Regrind face. Check concentricity of bevel and circular land and if necessary regrind. Reduce cutting speed. Push reamer through bore: Bevel angel + 2 mm past bore exit. Retract not with rapid but with increased feed.

Guia de solución de problemas técnicos

Defecto

Causas posibles

Soluciones

Agujero demasiado grande

El escariador no gira concéntrico.

Utilizar el porta-útiles de compensación DAH.

Mal alineamiento. El escariador no tiene conicidad suficiente. Adherencia de material al filo de corte.

Corregir la alineación o usar el porta-útiles de compensación DAH. Utilizar otro lubricante, o reducir la velocidad de corte. Reparar escariador cambiando los filos. Corregir la alineación o utilizar el porta-útiles compensación DAH o porta-útiles flotante DPS. Corregir el alineamiento o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Corregir la alineación o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Mejorar el alineamiento axial. Bloquear la flotacion del adaptador DPS. Mejorar la sujecion del escariador. Utilizar un escariador de diámetro adecuado.

Escariado cónico a la salida Escariado cónico a la entrada

Agujero demasiado pequeño

Agujero no redondo y muestra marcas de vibraciones

Calidad de superficie insuficiente

Escariador demasiado grande. Alineamiento impreciso de la herramienta. Pieza de salineada en el montaje. Mal alineamiento. Las cuchillas apoyan más en un lado al principio. La parte posterior del filo corta cuando se flexiona el mango o cuando se utiliza el adaptador flotante DPS. Diámetro del escariador demasiado pequeño. Escariador desgastado. Sobre material demasiado pequeño. Gran defecto de alineación y de giro de la herramienta y de la máquina. Corte asimétrico debido a que las paredes de la pieza son desiguales. Deformación de la pieza debido a la fijación. Aristas con filo recrecido y melladas. Altura derigual de los filos. El escariador no gira concéntrico. Malas condiciones de mecanizado. No lubricación o lubricación insuficiente, virutas atorados.

Gran esfuerzo del escariador. Se atora

Rayas en el escariado «trazos de avance» Rayas en el agujero «trazos de retirada»

Reajustar, reafilar o cambiar el escariador. Aumentar el sobre material en el escariado. Corregir rotación y alineamiento o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Hacer un chaflán a la entrada de la pieza. Fijar la pieza correctamente. Reafilar las cuchillas. Reafilar apropiadamente. Verificar si las cuchillas giran concéntricas o utilizar el porta-útiles de compensación DAH o porta-útiles flotante DPS. Verificar los datos según nuestra recomendación. Utilizar un lubricante adecuado con el flujo adecuado. Si es posible utilizar un escariador con lubricación central. Reafilar con una conicidad suficiente.

El escariador no tiene suficiente ángulo de desprendimiento debido a desgaste. Filos de la parte cilíndrica demasiado anchos. Disminuir siguiendo las normas. Después del afilado no cortan bien los cantos. Reafilar las caras frontales. Filos desiguales. Verificar si la entrada del escariador y la parte cilíndrica giran concéntricas. Reafilar. Filos recrecidos. Reducir la velocidad de corte. Retirado del agujero de la herramienta. Agujero de un lado a otro: bisel + 2 mm para profunidad de escariado. La máquina no tiene suficiente establilidad. Retirada con un ritmo mál alto de alimentación, no con un movimiento transversal rápido.

127

128

Inquiries, Test-Results and Complaints

Indagaciones, resultados de pruebas y quejas

Inquiries:

Preguntas:

In order to meet the requirements of the customers when processing their enquiries following details are needed:

A fin de satisfacer los requerimientos de los clientes cuando se tramitan sus indagaciones son necesarios los detalles siguientes:

• Completed questionnaire (form 500) • Part drawing or hand sketch of the application in question

• El cuestionario (formulario 500) debidamente ileno. • Un dibujo de la pieza o un bosquejo a mano de la aplicación relevante.

This will enable the quote department to property quote tooling for the application.

Esto permitirá al departamento de aplicaciones obtener una percepción exacta de las herramientas requeridas instantáneamente.

Test-results and complaints:

Resultados de pruebas y quejas:

To process complaints and test-results efficiently following details and items are needed:

Para tramitar las quejas y los resultados de pruebas de manera eficaz son necesarios los detalles y elementos siguientes:

• Completed evaluation sheet (Form 600) • Part drawing or hand sketch of the application in question • Faulty work-piece and/or tool (if possible)

• Una hoja de evaluación (formulario 600) debidamente ileno. • Un dibujo de la pieza o un bosquejo a mano de la aplicación relevante. • Si es posible la pieza de trabajo y/o la herramienta defectuosa.

Then a fast and accurate solution can be reached.

Con lo anterior será posible garantizar una tramitación rápida y sencilla.

Please forward this information to your local distributor.

Por favor envíen esta información a los respectivos agentes.

The addresses of the KOMET GROUP are listed on the last page of this catalog. A detailed address-list is available on the internet at www.kometgroup.com. Form 500 and 600 can also be downloaded electronically from this internet site.

Las direcciones del KOMET GROUP aparecen en la última página de este catálogo. Podrá obtenerse una lista detallada de direcciones en: www.kometgroup.com. Los formularios 500 y 600 también pueden ser descargados electrónicamente desde este sitio del Internet.

Questionnaire Form 500 To prepare Dihart tooling and machining proposals, the following information is needed: Company: Department:

Contact:

Telephone:

E-mail:

Fax:

Customer-No:

Date:

Distributor:

1. Work piece

3. Machine and tool fixing arrangement

Name of work piece:

Machine type and brand:

Material specification:

Attachment of spindle:

Material No.:

Tool fixing arrangement:

Tensile strength:

Heat treatment:

Speed [RPM] max:

Additional information:

❏ variable

❏ fix

❏ variable

❏ fix

Feed [ft/min] max:

2. Bore Diameter and tolerance:

Circular accuracy of spindle:

Length of bore: Surface finish RMS: Circular error allowed:

❏ horizontal

❏ vertical

Tool:

❏ stationary

❏ rotating

Coolant supply through tool shank:

CPK:

❏ yes

❏ no

Brand and type of lubricant:

Type of bore:

1

Machining:

Lubricant ratio of mixture: 2

1

bottom to be reamed?

2

length of interruption:

2

1

❏ yes

1

1+2

1+2

❏ no

Diameter of pre-machining: Method of pre-reaming: Number of bores, parts per year: 4. Drawing Please include a component drawing or draw a sketch below:

Please send the filled out questionnaire to the responsible distributor.

129

Cuestionario – Formulario 500 A fin de poder preparar las propuestas de mecanizado y herramental Dihart es necesaria la información siguiente: Empresa: Departamento:

Contacto:

Teléfono:

E-mail:

Fax:

Cliente núm.:

Fecha:

Distribuidor:

1. Pieza de trabajo

3. Disposición de fijación de herramientas y máquina

Nombre de la pieza de trabajo:

Tipo y marca de máquina:

Especificaciones del material:

Amarre del husillo:

Material núm.:

Disposición de fijación de herramienta:

Resistencia a la tracción:

Termotratamiento:

Máxima velocidad [r.p.m.]:

Información adicional:

❏ Variable Máxima alimentación [mm/min]:

2. Agujero

❏ Variable

Diámetro y tolerancia: Acabado superficial Ra/Rt/Rz: Error circular permitido:

Mecanizado:

❏ Horizontal

❏ Vertical

Herramienta:

❏ Estacionaria

❏ Girando

Refrigeración a través del mango de la herramienta:

CPK:

❏ Sí

Tipo de agujero:

Marca y tipo de lubricante: Relación y mezcla del lubricante:

1

2

2

¿Fondo a escariar?

1

❏ Sí

1

1+2

1+2

❏ No

Longitud de interrupción: Diámetro de mecanizado previo: Método de escariado previo: Número de agujeros, piezas por año: 4. Dibujo Por favor incluya un dibujo del componente o haga un bosquejo a mano en la cuadrícula:

130

❏ Fija

Precisión circular del husillo:

Longitud del agujero:

1

❏ Fija

Por favor envíe el cuestionario al distribuidor responsable.

❏ No

Evaluation sheet Form 600 For reaming tests and complaints please fill out this form: Company: Department:

Contact:

Telephone:

E-mail:

Fax:

Customer-No:

Date:

Distributor:

1. Work piece

3. Machine and tool fixing arrangement

Name of work piece:

Machine type and brand:

Material specification:

Attachment of spindle:

Material No.:

Tool fixing arrangement:

Tensile strength:

Heat treatment:

Speed [RPM] max:

Additional information:

❏ variable

❏ fix

❏ variable

❏ fix

Feed [ft/min] max:

2. Bore Diameter and tolerance:

Circular accuracy of spindle:

Length of bore: Surface finish RMS: Circular error allowed:

Machining:

❏ horizontal

❏ vertical

Tool:

❏ stationary

❏ rotating

Coolant supply through tool shank:

CPK:

❏ yes

❏ no

Brand and type of lubricant:

Type of bore:

Lubricant ratio of mixture:

1

2

1

bottom to be reamed?

2

length of interruption:

2

1

1

❏ yes

1 +2

1 +2

❏ no

4. Tool Type and number: Cutting material / coating: ASG:

Diameter of pre-machining: Method of pre-reaming: Number of bores, parts per year: 5. Test results Bore:

Nr. 1

Nr. 2

Nr. 3

Nr. 4

Nr. 5

Nr. 6

Cutting speed [ft/min]: Speed [RPM]: Feed:

❏ [inch/rev]

❏ [inch/min]

Concentricity of the tool measured in the machine [inch]: Bore diameter:

entrance exit

Circular error [inch]: Surface quality:

❏ RMS

No. of reamed bores: Tool life [ft]: Performance: Overall performance: ❏ excellent ❏ good ❏ unsatisfactory 131

Hoja de evaluación – Formulario 600 Para pruebas de escariado y quejas por favor rellene este formulario: Empresa: Departamento:

Contacto:

Teléfono:

E-mail:

Fax:

Cliente núm.:

Fecha:

Distribuidor:

1. Pieza de trabajo

3. Disposición de fijación de herramientas y máquina

Nombre de la pieza de trabajo:

Tipo y marca de máquina:

Especificaciones del material:

Amarre del husillo:

Material núm.:

Disposición de fijación de herramienta:

Resistencia a la tracción:

Termotratamiento:

Máxima velocidad [r.p.m.]: ❏ Variable

Información adicional:

❏ Fija

Máxima alimentación [mm/min]:

2. Agujero

❏ Variable

Diámetro y tolerancia:

❏ Fija

Precisión circular del husillo:

Longitud del agujero: Acabado superficial Ra/Rt/Rz: Error circular permitido:

Mecanizado:

❏ Horizontal

❏ Vertical

Herramienta:

❏ Estacionaria

❏ Girando

Refrigeración a través del mango de la herramienta:

CPK:

❏ Sí

Tipo de agujero:

❏ No

Marca y tipo de lubricante: Relación y mezcla del lubricante:

1 1

2

2

¿Fondo a escariar?

1

1+2

1

❏ Sí

1+2

4. Herramienta

❏ No

Tipo y número:

Longitud de interrupción:

Revestimiento/material de cortar:

Diámetro de mecanizado previo:

ASG:

Método de escariado previo: Número de agujeros, piezas por año: 5. Resultados de pruebas Agujero:

Núm. 1

Velocidad de corte [m/min]: Velocidad [r.p.m.]: Alimentación:

❏ [mm/rev]

❏ [mm/min]

Concentricidad de la herramienta medida en la máquina [µm]: Diámetro de agujero:

Entrada Salida

Error circular [µm]: ❏ Ra/Rt/Rz

Calidad superficial: Número de agujeros escariados: Vida útil de la herramienta [m]: Rendimiento: Rendimiento general: 132

❏ Excelente

❏ Bueno

❏ Insatisfactorio

Núm. 2

Núm. 3

Núm. 4

Núm. 5

Núm. 6

Numerical Index Indice numérico Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

1286439 1286447 1286463 1286501

82 82 82 82

20 20 20

340.92 340.93

90 90

34 34 34 34 34 34 34 34

300.30.002 300.30.003 300.30.004 300.30.005 300.30.006 300.30.007 300.30.008 300.30.009

34 34 34 34 34 34 34 34

300.45

20

301.80.001 301.80.002 301.80.003 301.80.004 301.80.005 301.80.006 301.80.007 306.20.001 306.20.002 306.20.003 306.20.004 314.60.001 314.60.002 314.60.003

34 34 34 34 34 34 34 34 34 34 34 35 35 35

35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35

28 28 28 28 28

52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53

350.03.001 350.03.002 350.03.003 350.03.004 350.03.005 350.04.001 350.04.002 350.04.003 350.04.004 350.04.005 350.14.001 350.14.002 350.14.003 350.23.001 350.23.002 350.23.003

504.76.008 504.76.009 504.76.010 504.76.011 504.76.012

15A.10.20001 15A.10.20002 15A.10.20003 15A.10.20004 15A.10.20005 15A.10.20006 15A.10.20007 15A.10.20008 15A.10.20009 15A.10.20010 15A.10.20011 15A.10.20012 15A.10.20013 15A.10.20014 15A.10.20015 15A.10.20016 15A.10.20017 15A.10.20018 15A.10.20019 15A.10.20020 15A.10.20021 15A.10.20022 15A.10.20023 15A.10.20024 15A.10.20025 15A.10.20026 15A.10.20027 15A.10.20028 15A.11.20001 15A.11.20002 15A.11.20003 15A.11.20004 15A.11.20005 15A.11.20006 15A.11.20007 15A.11.20008 15A.11.20009 15A.11.20010 15A.11.20011 15A.11.20012 15A.11.20013 15A.11.20014 15A.11.20015 15A.11.20016 15A.11.20017 15A.11.20018 15A.11.20019 15A.11.20020 15A.11.20021 15A.11.20022 15A.11.20023

52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53 52, 53

300.07 300.08 300.25

099.00.088 099.00.090 099.00.092 099.00.095 099.15.001/10 099.15.002/13 099.15.006/19 099.15.009/22

15A.11.20024 15A.11.20025 15A.11.20026 15A.11.20027 15A.11.20028 15A.12.20001 15A.12.20002 15A.12.20003 15A.12.20004 15A.12.20005 15A.12.20006 15A.12.20007 15A.12.20008 15A.12.20009 15A.12.20010 15A.12.20011 15A.12.20012 15A.12.20013 15A.12.20014 15A.12.20015 15A.12.20016 15A.12.20017 15A.12.20018 15A.12.20019 15A.12.20020 15A.12.20021 15A.12.20022 15A.12.20023 15A.12.20024 15A.12.20025 15A.12.20026 15A.12.20027 15A.12.20028 15A.13.20001 15A.13.20002 15A.13.20003 15A.13.20004 15A.13.20005 15A.13.20006 15A.13.20007 15A.13.20008 15A.13.20009 15A.13.20010 15A.13.20011 15A.13.20012 15A.13.20013 15A.13.20014 15A.13.20015 15A.13.20016 15A.13.20017 15A.13.20018 15A.13.20019 15A.13.20020 15A.13.20021 15A.13.20022 15A.13.20023 15A.13.20024 15A.13.20025 15A.13.20026 15A.13.20027 15A.13.20028

504.81.001 504.81.002 504.81.003 504.81.004 504.81.005 504.81.006 504.81.007 504.81.008 504.81.009 504.81.010 504.81.011 504.81.012

29 29 29 29 29 29 29 29 29 29 29 29

326.40 326.45

73 73

500.76.012 500.76.013 500.76.014 500.76.015 500.76.016 500.76.017 500.76.039 500.76.040 500.76.041 500.76.042 500.76.043

32 32 32 32 32 32 32 32 32 32 32

505.76.012 505.76.013 505.76.014 505.76.015 505.76.016 505.76.017 505.76.039 505.76.040 505.76.041 505.76.042 505.76.043

32 32 32 32 32 32 32 32 32 32 32

340.15.001 340.15.002 340.15.003 340.15.004 340.15.005

96 96 96 96 96

340.20 340.21

90 90

340.33.001 340.33.002 340.33.003 340.33.004 340.33.005 340.35.001 340.35.002 340.35.003 340.35.004 340.35.005

96 96 96 96 96 96 96 96 96 96

503.76.001 503.76.002 503.76.003 503.76.004 503.76.005 503.76.006 503.76.007 503.76.008 503.76.009 503.76.010 503.76.011 503.76.012

28 28 28 28 28 28 28 28 28 28 28 28

340.37 340.38 340.66 340.67 340.70 340.71

90 90 90 90 90 90

503.81.001 503.81.002 503.81.003 503.81.004 503.81.005 503.81.006 503.81.007 503.81.008 503.81.009 503.81.010 503.81.011 503.81.012

29 29 29 29 29 29 29 29 29 29 29 29

507.02.001 507.02.002 507.02.003 507.02.004 507.02.005 507.02.006 507.02.007 507.02.008 507.02.009 507.02.010 507.02.011 507.02.012 507.02.013 507.02.014 507.02.015 507.02.016 507.02.017 507.02.037 507.02.038 507.02.039 507.02.040 507.02.041 507.02.042 507.02.043 507.02.044

24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

15K.10.10001

97

300.05

20

340.83.001 340.83.002 340.83.003 340.83.004 340.83.005

96 96 96 96 96

504.76.001 504.76.002 504.76.003 504.76.004 504.76.005 504.76.006 504.76.007

28 28 28 28 28 28 28

508.53.001 508.53.002 508.53.003 508.53.004 508.53.005 508.53.006 508.53.009 508.53.010

26 26 26 26 26 26 26 26

133

134

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

508.53.011 508.53.018 508.53.019 508.53.020 508.53.021 508.53.022 508.53.023 508.53.024 508.53.025 508.53.026 508.53.027 508.53.036 508.53.037 508.53.038 508.53.039 508.53.040

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

510.15.010 510.15.011

35 35

514.41.002 514.41.003 514.41.004 514.41.005 514.41.006 514.41.007 514.41.008 514.41.009 514.41.010 514.41.011

31 31 31 31 31 31 31 31 31 31

31 31 31 31 31 31 31 31 31 31 31

30 30 30 30 30 30 30 30 30 30 30

25 25 25 25 25 25 25 25 25 25 25

513.41.001 513.41.002 513.41.003 513.41.004 513.41.005 513.41.006 513.41.007 513.41.008 513.41.009 513.41.010 513.41.011

514.76.001 514.76.002 514.76.003 514.76.004 514.76.005 514.76.006 514.76.007 514.76.008 514.76.009 514.76.010 514.76.011

517.81.005 517.81.006 517.81.007 517.81.008 517.81.009 517.81.010 517.81.011 517.81.012 517.81.013 517.81.014 517.81.015

21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21

513.76.001 513.76.002 513.76.003 513.76.004 513.76.005 513.76.006 513.76.007 513.76.008 513.76.009 513.76.010 513.76.011

30 30 30 30 30 30 30 30 30 30 30

514.81.001 514.81.002 514.81.003 514.81.004 514.81.005 514.81.006 514.81.007 514.81.008 514.81.009 514.81.010 514.81.011

30 30 30 30 30 30 30 30 30 30 30

518.78.001 518.78.002 518.78.003 518.78.004 518.78.005 518.78.006 518.78.009 518.78.010 518.78.011 518.78.012 518.78.013 518.78.014 518.78.015 518.78.016 518.78.017 518.78.018

27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27

509.76.001 509.76.002 509.76.003 509.76.004 509.76.005 509.76.006 509.76.007 509.76.008 509.76.009 509.76.010 509.76.041 509.76.042 509.76.043 509.76.044 509.76.045 509.76.046 509.76.047 509.76.048

22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36

31 31 31 31 31 31 31 31 31 31 31

509.51.001 509.51.002 509.51.003 509.51.004 509.51.005 509.51.006 509.51.007 509.51.008 509.51.009 509.51.010 509.51.041 509.51.042 509.51.043 509.51.044 509.51.045 509.51.046 509.51.047 509.51.048

510.45.001 510.45.002 510.45.003 510.45.004 510.45.005 510.45.006 510.45.007 510.45.008 510.46.001 510.46.002 510.46.003 510.46.004 510.46.005 510.46.006 510.46.007 510.46.008 510.47.001 510.47.002 510.47.003 510.47.004 510.47.005 510.47.006 510.47.007 510.47.008 510.55.001 510.55.002 510.55.003 510.55.004 510.55.005 510.55.006 510.55.007 510.55.008 510.56.001 510.56.002 510.56.003 510.56.004 510.56.005 510.56.006 510.56.007 510.56.008 510.57.001 510.57.002 510.57.003 510.57.004 510.57.005 510.57.006 510.57.007 510.57.008

513.36.001 513.36.002 513.36.003 513.36.004 513.36.005 513.36.006 513.36.007 513.36.008 513.36.009 513.36.010 513.36.011

513.81.001 513.81.002 513.81.003 513.81.004 513.81.005 513.81.006 513.81.007 513.81.008 513.81.009 513.81.010 513.81.011

30 30 30 30 30 30 30 30 30 30 30

515.76.008 515.76.009 515.76.010 515.76.011 515.76.013

33 33 33 33 33

515.81.008 515.81.009 515.81.010 515.81.011 515.81.013

33 33 33 33 33

518.82.001 518.82.002 518.82.003 518.82.004 518.82.005 518.82.006 518.82.009 518.82.010 518.82.011 518.82.012 518.82.013 518.82.014 518.82.015 518.82.016 518.82.017 518.82.018

27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27

510.14.001 510.14.002 510.14.003 510.15.001 510.15.002 510.15.003 510.15.004 510.15.005 510.15.006 510.15.007 510.15.008 510.15.009

35 35 35 35 35 35 35 35 35 35 35 35

510.76.008 510.76.009 510.76.010 510.76.011 510.76.013

33 33 33 33 33

23 23 23 23 23 23 23 23 23 23 23

33 33 33 33 33

25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

519.46.001 519.46.002 519.46.003 519.46.004 519.46.005 519.46.006 519.46.007 519.46.008 519.46.009 519.46.018 519.46.019

510.81.008 510.81.009 510.81.010 510.81.011 510.81.013 51200 00425 51200 00432

117, 124 125

517.76.001 517.76.002 115 517.76.003 115 37, 96, 115 517.76.004 517.76.005 115 517.76.006 37, 115 517.76.007 517.76.008 31 517.76.009 31 517.76.010 31 517.76.011 31 517.76.012 31 517.76.013 31 517.76.014 31 517.76.015 31 31 517.81.001 31 517.81.002 31 517.81.003 517.81.004 31

519.51.001 519.51.002 519.51.003 519.51.004 519.51.005 519.51.006 519.51.007 519.51.008 519.51.009

23 23 23 23 23 23 23 23 23

51391 00040 51391 00050 51391 00063 51391 00080 51391 00100 514.36.001 514.36.002 514.36.003 514.36.004 514.36.005 514.36.006 514.36.007 514.36.008 514.36.009 514.36.010 514.36.011 514.41.001

25 25 25 25

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

519.51.018 519.51.019 519.76.001 519.76.002 519.76.003 519.76.004 519.76.005 519.76.006 519.76.007 519.76.008 519.76.009 519.76.018 519.76.019

23 23 23 23 23 23 23 23 23 23 23 23 23

92

540.13.001 540.13.002 540.13.003 540.13.004 540.13.005 540.13.006 540.13.007 540.13.008

95 95 95 95 95 95 95 95

545.07.006 545.07.009 545.07.010 545.07.011

106 106 106 106

545.10.001 545.10.003 545.10.004 545.10.010 545.10.011

108 108 108 108 108

23 23 23 23 23 23 23 23 23 23 23

540.36.000 540.36.001 540.36.002 540.36.003 540.36.004 540.36.005 540.36.006 540.36.007

94 94 94 94 94 94 94 94

545.13.337 545.13.338 545.13.339

109 109 109

526.15 526.17 526.19

71 71 71

125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125

540.07.015

519.81.001 519.81.002 519.81.003 519.81.004 519.81.005 519.81.006 519.81.007 519.81.008 519.81.009 519.81.018 519.81.019

52806 32065 52806 32070 52806 32075 52806 32080 52806 32085 52806 32090 52806 32095 52806 32100 52806 32105 52806 32110 52806 32115 52806 32120 52806 32125 52806 32130 52806 32135 52806 32140 52806 32145 52806 32150 52806 32155 52806 32160 52806 32165 52806 32170 52806 32175 52806 32180 52806 32185 52806 32190 52806 32195 52806 32200

72 72 72

93 93 93 93 93 93 93 93 93 93 93 93

114 114 114 114 114 114 114 114 114 114 114

526.35 526.37 526.39

545.40.001 545.40.002 545.40.003 545.40.004 545.40.006 545.40.007

112 112 112 112 112 112

52806 25035 52806 25040 52806 25045 52806 25050 52806 25055 52806 25060 52806 25065 52806 25070 52806 25075 52806 25080 52806 25085 52806 25090 52806 25095 52806 25100 52806 25105 52806 25110 52806 25115 52806 25120 52806 25125 52806 25130 52806 25135 52806 25140 52806 25145 52806 25150 52806 25155 52806 25160

117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124

545.47.001 545.47.002 545.47.010

114 114 114

545.53.001 545.53.002

113 113

545.55.000 545.55.001 545.55.002 545.55.003 545.55.004 545.55.005 545.55.006

111 111 111 111 111 111 111

545.57.000 545.57.001 545.57.002 545.57.003 545.57.004 545.57.005

114 114 114 114 114 114

52806 32035 52806 32040 52806 32045 52806 32050 52806 32055 52806 32060

125 125 125 125 125 125

540.48.001 540.48.002 540.48.003 540.48.004 540.48.005 540.48.006 540.48.007 540.48.011 540.48.012 115 540.48.013 115 540.48.014 37, 96, 115 540.48.015 37, 96, 115 115 540.56.001 37, 115 540.56.002 540.56.003 92 540.56.004 92 540.56.005 92 540.56.006 92 540.56.007 92 540.56.008 92 92 540.66.000 92 540.66.001 92 540.66.002 92 540.66.003 92 540.66.004 540.66.005 96 540.66.006 96 540.66.007 96 96 545.00.001 96 545.00.002 545.00.003 96 96 545.03.002 545.03.003 92 545.03.004 92 545.03.005 92 545.03.006 92 545.03.009 92 545.03.010 92 92 545.07.002 92 545.07.003 92 545.07.004 92 545.07.005

545.25.001 545.25.002 545.25.010 545.26.001 545.26.002 545.26.002 545.27.001 545.27.002 545.28.001 545.28.002 545.37.001

545.62.001 545.62.004 545.62.011 545.62.014 545.62.015 545.62.016 545.62.017 545.62.018 545.62.020 545.62.021 545.62.022

110 110 110 110 110 110 110 110 110 110 110

52911 00751 52911 00920 52911 01020 52911 01025 52911 01320 52911 01430 540.02.001 540.02.002 540.02.003 540.02.004 540.02.005 540.02.006 540.02.007 540.02.012 540.02.013 540.02.014 540.02.015 540.03.001 540.03.002 540.03.003 540.03.004 540.03.005 540.04.001 540.04.002 540.07.001 540.07.002 540.07.003 540.07.004 540.07.005 540.07.006 540.07.007 540.07.012 540.07.013 540.07.014

95 95 95 95 95 95 95 95 94 94 94 94 94 94 94 94 107 107 107 106 106 106 106 106 106 106 106 106 106 106

Order No Referencia

Page Página

545.77.001 545.77.003 545.77.004 545.77.011

108 108 108 108

545.85.001 545.85.002 545.85.003 545.85.004 545.85.005

111 111 111 111 111

545.87.001 545.87.003 545.87.004 545.87.010 545.87.011

109 109 109 109 109

549.01.001 549.01.002 549.01.003 549.01.004 549.01.005 549.01.006 549.01.007

91 91 91 91 91 91 91

549.06.001 549.06.002 549.06.003 549.06.004 549.06.005 549.06.006 549.06.007

91 91 91 91 91 91 91

549.28.001 549.28.002 549.28.003 549.28.004 549.28.005 549.28.006 549.28.007 549.28.012 549.28.013 549.28.014 549.28.015

92 92 92 92 92 92 92 92 92 92 92

549.31.001 549.31.002 549.31.003 549.31.004 549.31.005 549.31.006 549.31.007 549.31.012 549.31.013 549.31.014 549.31.015

92 92 92 92 92 92 92 92 92 92 92

549.36.001 549.36.002 549.36.003 549.36.004 549.36.005 549.36.006 549.36.007

94 94 94 94 94 94 94

549.40.001

94

135

136

Order No Referencia

Page Página

Order No Referencia

Page Página

549.40.002 549.40.003 549.40.004 549.40.005 549.40.006 549.40.007

94 94 94 94 94 94

55M.21 55M.37 55M.67 55M.71 55M.93

61 61 61 61 61

549.48.001 549.48.002 549.48.003 549.48.004 549.48.005 549.48.006 549.48.007 549.48.011 549.48.012 549.48.013 549.48.014 549.48.015

93 93 93 93 93 93 93 93 93 93 93 93

55N.21 55N.37 55N.67 55N.71 55N.93

61 61 61 61 61

55P.21

49

549.51.001 549.51.002 549.51.003 549.51.004 549.51.005 549.51.006 549.51.007

91 91 91 91 91 91 91

55Q.21 55Q.37 55Q.67 55Q.71 55Q.93

49 49 49 49 49

549.56.001 549.56.002 549.56.003 549.56.004 549.56.005 549.56.006 549.56.007

91 91 91 91 91 91 91

55R.20 55R.21 55R.36 55R.37 55R.66 55R.67 55R.70 55R.71 55R.92 55R.93

51 49 51 49 51 49 51 49 51 49

55S.21

63

549.83.002 549.83.003 549.83.004 549.83.005 549.83.006 549.83.007 549.83.008

95 95 95 95 95 95 95

55T.21 55T.37 55T.67 55T.71 55T.93

63 63 63 63 63

549.86.002 549.86.003 549.86.004 549.86.005 549.86.006 549.86.007 549.86.008

95 95 95 95 95 95 95

55U.20 55U.21 55U.36 55U.37 55U.66 55U.67 55U.70 55U.71 55U.92 55U.93

65 63 65 63 65 63 65 63 65 63

55G.21

47

56G.21

46

55H.21 55H.37 55H.67 55H.71 55H.93

47 47 47 47 47

56H.21 56H.37 56H.67 56H.71 56H.93

46 46 46 46 46

55J.21 55J.37 55J.67 55J.71 55J.93

47 47 47 47 47

56J.21 56J.37 56J.67 56J.71 56J.93

46 46 46 46 46

55K.21

61

56K.21 56M.21

60 60

Order No Referencia

Page Página

Order No Referencia

Page Página

Order No Referencia

Page Página

56M.37 56M.67 56M.71 56M.93

60 60 60 60

640.03.005

82

690.14

103

56N.21 56N.37 56N.67 56N.71 56N.93

60 60 60 60 60

640.04.001 640.04.002 640.04.003 640.04.005 640.04.006

82 82 82 82 82

640.20 640.21

78 78

56P.21

48

56Q.21 56Q.37 56Q.67 56Q.71 56Q.93

48 48 48 48 48

640.31.001 640.31.002 640.31.003 640.31.004 640.31.005

79 79 79 79 79

A33 54000.0400 A33 54000.0500 A33 54000.0600 A33 54000.0700 A33 54000.0800 A33 54000.0900 A33 54000.1000 A33 54000.1100 A33 54000.1200 A33 54000.1300 A33 54000.1400 A33 54000.1500 A33 54000.1600

117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124 117, 124

56R.20 56R.21 56R.36 56R.37 56R.66 56R.67 56R.70 56R.71 56R.92 56R.93

50 48 50 48 50 48 50 48 50 48

640.36 640.37

78 78

640.41.001 640.41.002 640.41.003 640.41.005 640.41.006

81 81 81 81 81

56S.21

62

56T.21 56T.37 56T.67 56T.71 56T.93

62 62 62 62 62

640.43.001 640.43.002 640.43.003 640.43.004 640.43.005 640.43.011 640.43.012 640.43.013 640.43.014 640.43.015

84 84 84 84 84 84 84 84 84 84

A33 55000.0400 A33 55000.0500 A33 55000.0600 A33 55000.0700 A33 55000.0800 A33 55000.0900 A33 55000.1000 A33 55000.1100 A33 55000.1200 A33 55000.1300 A33 55000.1400 A33 55000.1500 A33 55000.1600 A33 55000.1700 A33 55000.1800 A33 55000.1900 A33 55000.2000

125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125

56U.20 56U.21 56U.36 56U.37 56U.66 56U.67 56U.70 56U.71 56U.92 56U.93

64 62 64 62 64 62 64 62 64 62

640.61.001 640.61.002 640.61.003 640.61.005 640.61.006

81 81 81 81 81

640.66 640.67 640.70 640.71

78 78 78 78

57B.40.00010 57B.40.00020 57B.49.00010 57B.49.00020 57B.49.00030 57B.49.00040 57B.50.00010 57B.50.00020

123 123 122 122 122 122 123 123

640.81.001 640.81.002 640.81.003 640.81.005 640.81.006

80 80 80 80 80

80 80 80 80 80

82 82 82 82 82 82

116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116 116

640.01.001 640.01.002 640.01.003 640.01.005 640.01.006

640.84.001 640.84.002 640.84.003 640.84.004 640.84.005 640.84.006

L01 13200 L01 13210 L01 13220 L01 13230 L01 13240 L01 13250 L01 13260 L01 13270 L01 13280 L01 13290 L01 13300 L01 13310 L01 13320 L01 13330 L01 13500 L01 13510 L01 13520 L01 13530 L01 13540 L01 13550 L01 13560 L01 13570 L01 13580

640.92 640.93

78 78

640.03.001 640.03.002 640.03.003

82 82 82

690.10 690.11 690.13

102 103 102

N00 15260 N00 15270 N00 15280 N00 15290 N00 17660 N00 17670 N00 17680 N00 17690 N00 17700

115 115 115 115 37, 96 37, 96,115 37, 96,115 37, 115 37

KOMET GROUP International Agencies Agencias Internacionales de KOMET GROUP

Europe · Europa

Outside Europe · Fuera de Europa

Belgium · Bélgica Denmark · Dinamarca Germany · Alemania Finland · Finlandia France · Francia Great Britain · Gran Bretaña Ireland · Irlanda Italy · Italia Croatia · Croacia Luxemburg · Luxemburgo Netherlands · Países Bajos Norway · Noruega Austria · Austria Poland · Polonia Portugal · Portugal Romania · Rumania Sweden · Suecia Switzerland · Suiza Slovak Republic · Republica Eslovaca Slovenia · Eslovenia Spain · España Czech Republic · Republica Checa Turkey · Turquía Hungary · Hungría

Egypt · Egipto Argentina · Argentina Australia · Australia Brazil · Brasil China · China India · India Indonesia · Indonesia Iran · Irán Israel · Israel Japan · Japón Canada · Canadá Korea · Corea Malaysia · Malasia Mexico · México New Zealand · Nueva Zelanda Singapore · Singapur South Africa · Sudáfrica Taiwan · Taiwán Thailand · Tailandia USA · EE.UU.

A detailed adress-list is available on the internet at www.kometgroup.com En el Internet esta disponible una lista detallada de direcciones en: www.kometgroup.com

KOMET of America, Inc. 2050 Mitchell Blvd. Schaumburg IL 60193-4544 USA Phone +1-8 47-9 23 / 84 00 +1-8 47-9 23 / 84 80 Fax +1-8 00-8 65 / 66 38 [email protected] www.komet.com

Germany

Austria

Italy

KOMET GROUP GmbH Zeppelinstrasse 3 D-74354 Besigheim Phone +49(0)7143.373-0 Fax +49(0)7143.373-233 [email protected] www.kometgroup.com

KOMET Werkzeuge Ges.m.b.H. Wagramer Strasse 173 A-1220 Wien Phone +43-1-2 59 22-04 +43-1-2 59 22-12 Fax +43-1-2 59 22 12-76 [email protected]

KOMET Utensili S.R.L. Via Menotti Serrati 74 I-20098 S. Giuliano Mil. Phone +39-02-98 40 28 1 Fax +39-02-98 44 96 2 [email protected]

KOMET Precision Tools GmbH & Co. KG Zeppelinstrasse 3 D-74354 Besigheim Phone +49(0)7143.373-0 Fax +49(0)7143.373-233 [email protected] JEL Precision Tools GmbH + Co. KG Ruppmannstrasse 32 D-70565 Stuttgart / Vaihingen Phone +49(0)711.78891-0 Fax +49(0)711.78891-11 [email protected]

Poland France KOMET S.A.R.L. 13, Rue La Fayette B.P. 67 F-67024 Strasbourg-Cedex 1 Phone +33-3-88 / 79 36 60 Fax +33-3-88 / 79 28 80 [email protected]

KOMET-URPOL Sp.z.o.o. ul. Stoczniowców 2 PL 47-200 Ke˛dzierzyn-Koz´le Phone +48-77-482 90 60 Fax +48-77-406 10 70 [email protected]

Switzerland Great Britain KOMET (UK) Ltd. Unit 4 Triton Park Brownsover Road Swift Valley / Rugby CV21 1SG Phone +44-17 88-57 97 89 Fax +44-17 88-57 97 90 [email protected]

DIHART AG Precision Tools Industriestrasse 2 CH-4657 Dulliken Phone +41-62-2 85 42 00 Fax +41-62-2 85 42 99 [email protected]

Mexico

Brazil

India

KOMET de Mexico S. de R. L. de C.V Acceso „A“, No. 110 Parque Industrial Jurica, 76120,Queretaro,Qro.Mexico Phone +52 442 2-18-25-44 Fax +52 442 2-18-20-77 [email protected]

KOMET do Brasil, Ltda. Rua Alexandre de Gusmão, 399 São Paulo - SP, BRASIL Phone +55-11-56 82-00 01 Fax +55-11-56 81-98 02 [email protected]

KOMET Precision Tools India Pvt. Ltd. 121/B, Bommasandra Industrial Area BANGALORE - 560 099 INDIA Phone +91-80-7 83 48 21 Fax +91-80-7 83 44 95 [email protected]

China Japan

399 38 024 42-6T-09/05 Printed in Switzerland © 2005 DIHART AG Precision Tools We reserve the right to make modifications. Nos reservamos el derecho a efectuar modificaciones.

KOMET GROUP Precision Tools (Taicang) Co., Ltd. (Headquarter Asia Pacific) Suzhou Road Taicang, Jiangsu Province, 215400 China Tel. +86(0)512.535757-58 Fax +86(0)512.535757-59 [email protected]

KOMET GROUP KK Tomei Grand BLD 2-30 Issha Meito 465-0093 Nagoya Japan Tel. +81(52)7092311 Fax +81(52)7027022 [email protected]